TGB Service Manual - Congo 250.pdf

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250cc_0_13.doc
BLADE 250
SERVICE MANUAL
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Contents
FORWARD
This service manual contains the technical data of each component inspection and
repair for the BLADE 250 ATV. The manual is shown with illustrations and
focused on “Service Procedures”, “Operation Key Points”, and “Inspection
Adjustment” so that provides technician with service guidelines.
If the style and construction of the ATV, BLADE 250, are different from that of the
photos, pictures shown in this manual, the actual vehicle shall prevail.
Specifications are subject to change without notice.
Service Department
TAIWAN GOLDEN BEE CO., LTD.
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Contents
HOW TO USE THIS MANUAL
This service manual describes basic information of different system parts and
system inspection & service for BLADE 250 ATV. In addition, please
refer to the manual contents in detailed for the model you serviced in inspection
and adjustment.
The first chapter covers general information and trouble diagnosis.
The second chapter covers service maintenance information and special tools
manual.
The third to the 11th chapters cover engine and driving systems.
The 12th chapter is cooling system.
The 13th to the 16th chapter is contained the parts set of assembly frame body.
The 17th chapter is electrical equipment.
The 18th chapter is wiring diagram.
Please see index of content for quick having the special parts and system
information.
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CONTENTS
Page Content
Index
1-1 ~ 1-18
GENERAL INFORMATION
1
2-1 ~ 2-14
SERVICE MAINTENANCE INFORMATION
2
3-1 ~ 3-8
LUBRICATION SYSTEM
3
4-1 ~ 4-12
FUEL SYSTEM
4
5-1 ~ 5-6
ENGINE REMOVAL
5
6-1 ~ 6-16
CYLINDER HEAD/VALVE
6
7-1 ~ 7-8
CYLINDER/PISTON
7
8-1 ~ 8-14
“V” TYPE BELT DRIVING SYSTEM/KICK-STARTER
8
9-1 ~ 9-12
FINAL DRIVING MECHANISM
9
10-1 ~ 10-10
ALTERNATOR
10
11-1 ~ 11-8
CRANKSHAFT/ CRANKCASE
11
13-1 ~ 13-9
BODY COVER
13
14-1 ~ 14-14
FRONT BRAKE AND FRONT WHEEL
14
15-1 ~ 15-10
STEERING/FRONT SUSPENSION
15
16-1 ~ 16-18
REAR BRAKE/REAR WHEEL/REAR CUSHION
16
17-1 ~ 17-22
ELECTRICAL EQUIPMENT
17
18-1 ~ 18-2
ELECTRICAL DIAGRAM
18
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Contents
SERIAL NUMBER
Frame number
Engine number

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