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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
Table of Contents
5HP19FL Transmission Overview (North American Applications)
Make / Model / Model Year
0 2
5HP19FL Technical Information
Torque, Gear Ratio & Weight
0 3
Transmission Oil Reference Guide
0 3
5HP19FL Lubrications
0 3
5HP19FL Technical Literature
0 3
5HP19FL General Transmission Oil Filling Procedure
0 4
5HP19FL General Differential Oil Filling Procedure
0 6
5HP19FL Spare Parts
How To Use This Catalog
0 7
Gearbox Housing Group
0 8
Oil Sump Group
10
Oil Supply Group
11
Converter Group
13
Planetary Drive Groups
14
Front Axle Differential Group
16
Front Axle Output Group
18
Clutch Pack Groups
19
5HP19FL Valve Body
Duct Plate Group
25
Valve Housing Groups
29
5HP19FL Selective Shims, Snap Rings & Kit Content
5HP19FL Selective Shims & Snap Rings
37
5HP19FL Kit Content
44
Miscellaneous
Quotation / Order Form
48
otes
49
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 1
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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Transmission Overview (North American Applications)
Make / Model / Model Year – Audi
Make Model
Style
Model Year From – Up t o Code
OE Part #
ZF Part #
Audi A4
Avant 1.8 Liter
1997 – 1999 07/96 – 07/99 DDT 01V 300 041Q 1060 030 013
2000
08/99 – 05/00 EFP 01V 300 043Q 1060 030 049
2000 – 2002 05/00 – 10/00 EZS 01V 300 048G 1060 030 072
Audi A4
Avant 2.8 Liter
1996 – 1997 07/95 – 07/97 DCS 01V 300 041N 1060 030 005
1996 – 1997 10/96 – 02/97 CJY 01V 300 041E 1060 030 011
1997
03/97 – 07/97 DRD 01V 300 042T 1060 030 021
2000 – 2002 05/00 – 10/00 EZZ 01V 300 048P 1060 030 088
Audi A4
Sedan 1.8 Liter
1996 – 1999 07/96 – 07/99 DDT 01V 300 041Q 1060 030 013
2000
08/99 – 05/00 EFP 01V 300 043Q 1060 030 049
2000 – 2002 05/00 – 10/00 EZS 01V 300 048G 1060 030 072
Audi A4
Sedan 2.8 Liter
1996 – 1998 07/95 – 07/97 DCS 01V 300 041N 1060 030 005
1996 – 1998 10/96 – 02/97 CJY 01V 300 041E 1060 030 011
1996 – 1999 03/97 – 07/99 DRD 01V 300 042T 1060 030 021
2000 – 2002 05/00 – 10/00 EZZ 01V 300 048P 1060 030 088
Audi A6
Avant 2.8 Liter
1998
08/97 – 07/98 DPS 01V 300 042P 1060 030 027
2000 – 2001 08/99 – 04/01 EKC 01V 300 046E 1060 030 059
2000 – 2001 06/00 – 04/01 EZZ 01V 300 048P 1060 030 088
Audi A6
Sedan 2.8 Liter
1998 – 1999 08/97 – 07/99 DPS 01V 300 042P 1060 030 027
2000 – 2001 08/99 – 04/01 EKC 01V 300 046E 1060 030 059
2000 – 2001 06/00 – 04/01 EZZ 01V 300 048P 1060 030 088
Audi A8
Sedan 3.7 Liter
1997 – 1999 08/97 – 12/98 CJZ 01V 300 041F 1060 030 006
Make / Model / Model Year – VW
Make Model
Style
Model Year From – Up t o Code
OE Part #
ZF Part #
VW Passat Sedan 1.8 Liter
1998 – 1999 07/97 – 07/99 DDT 01V 300 041Q 1060 030 013
VW Passat Sedan 1.8 Liter
1999 – 2000 08/99 – 05/00 EFP 01V 300 043Q 1060 030 049
VW Passat Sedan 1.8 Liter
2000
05/00 – 08/00 EZS 01V 300 048G 1060 030 072
VW Passat Sedan 2.8 Liter
1998 – 2000 10/97 – 08/00 DRD 01V 300 042T 1060 030 021
VW Passat Sedan 2.8 Liter
1991 – 2003 03/01 – 04/02 EZZ 01V 300 048P 1060 030 088
Note: This spare parts catalog includes only transmission specification numbers for North American
applications. For all other 5HP19FL transmission specification numbers, please contact your preferred ZF
passenger car transmission distributor for more information about available spare parts and kits.
For North American 5HP19FL transmissions used in Porsche applications, please refer to the Porsche
5HP19FL / 5HP19HL / 5HP19HLA spare parts catalog.
Type Plate: One type plate is located on the main housing of transmission; second type plate
located on bottom of bell housing. Please refer to ZF transmission specification # when
searching for spare parts and kits in this catalog (last three digits).
ZF Transmission Specification #
Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
Transmission Serial #
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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Technical Information
Torque, Gear Ratio & Weight
Input Torque
1 st
Gear
2 nd
Gear
3 rd
Gear
4 th
Gear
5 th
Gear
Rev
Gear
Weight
(approximate)
Oil Capacity
(approximate)
310 Nm
3.67 2.00 1.41 1.00 0.74 4.10 110 kg (242 lbs.) ~9.4 liter (10 quart)
Transmission Oil Reference Guide
Make
Oil Grade
Type Plate (color)
ZF Part #
OE Part #
Audi
ESSO LT 71141
Green
1060 030 005
01V 300 041N
1060 030 006
01V 300 041F
1060 030 011
01V 300 041E
1060 030 013
01V 300 041Q
1060 030 021
01V 300 042T
1060 030 027
01V 300 042P
1060 030 049
01V 300 043Q
1060 030 059
01V 300 046E
1060 030 072
01V 300 048G
1060 030 088
01V 300 048P
VW
ESSO LT 71141
Green
1060 030 013
01V 300 041Q
1060 030 021
01V 300 042T
1060 030 049
01V 300 043Q
1060 030 072
01V 300 048G
1060 030 088
01V 300 048P
5HP19FL Lubrications
Amount
ZF Part #
Description
Where used
(1060 030 ___)
Notes
10 Liter 0671 090 162 Oil BURMAH SAF AG4 (Canister) All
Use only in differential
20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All
Use only in transmission
205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum)
All
Use only in transmission
5HP19FL Technical Literature
Language ZF Part #
Description
Where used
(1060 030 ___)
Notes
English 5HP19FLFD 5HP19FL Functional Description All
English 5HP19FLREP 5HP19FL Repair Manual
All
Eng/Ger 1060 764 002 5HP19FL Wall Chart
All
English 5HPVBMAN 5-Speed Valve Body Manual
All
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 3
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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Technical Information (continued)
5HP19FL General Transmission Oil Filling Procedure
Position vehicle horizontally on hoist and apply the handbrake.
Connect tester to read off transmission oil temperature and engine speed.
With the engine stopped, add ATF, only use lubricants as to specification (see Page 3),
through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130).
Start the engine (large consumers, such as A/C should be switched on).
Shift through gears with engine running at idle speed.
Select R and D and use step shift (manual-winter program) to shift through to 3 rd gear.
Hold each gear for 3 seconds and engage the parking lock.
Idle speed should be n eng = 650 … 950 rpm (according to vehicle manufacturer’s directive).
Oil temperature should be between 86º…95ºF (30º…35ºC).
NO YES
Depending on value allow oil to cool down or
warm up.
Shift through gears with engine at idle speed.
Select R and D and use step shift (manual-
winter program) to shift through to 3 rd gear.
Hold each gear for 3 seconds and engage
the parking lock.
Remove fill plug (Pos. 03.130) on housing.
Continues on next page
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 4
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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Technical Information (continued)
5HP19FL General Transmission Oil Filling Procedure (continued)
Continues from previous page
Oil emerges at oil temperature below 95ºF (35ºC).
NO YES
Oil level in transmission is below minimum.
Add ATF, only use lubricants as to
specification (see Page 3), through the fill
hole until oil emerges from fill hole.
Wait until oil temperature reaches 104ºF ± 18ºF (40ºC ± 10ºC).
Oil temperature must not exceed 122ºF (50ºC).
Allow time for excess oil to drip then install Fill Plug (Pos. 03.130). Torque Fill Plug to 80Nm
± 8Nm (see also Repair Manual).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 5
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