016 Volkswagen Passat Official Factory Repair Manual (Body Exterior, Interior) 1995-1997.pdf

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Body Exterior, Interior
01 - On Board Diagnostic (OBD)
Airbag System, On Board Diagnostic (OBD), vehicles up to 09.94
Function
Test requirements
Scan Tool VAG1551, connecting and selecting function
Diagnostic Trouble Code (DTC) Memory, checking
Diagnostic Trouble Code (DTC) table
Diagnostic Trouble Code (DTC) Memory, erasing, ending output
Airbag system, On Board Diagnostic (OBD), vehicles from 10.94
Special tools
Function
Scan Tool VAG1551, connecting and selecting function
Diagnostic Trouble Code (DTC) Memory, checking
Diagnostic Trouble Code (DTC) table
Diagnostic Trouble Code (DTC) Memory, erasing, ending output
Airbag Control Module, coding with VAG1551 Scan Tool
Measuring value block, reading
Test box VAS5056
50 - Body - Front
Body, front
Lock carrier, removing and installing
Front fender, removing and installing
55 - Hood, Lids
Hood
Hood lock cable, removing and installing
Rear lid
Rear lid lock, removing and installing (Sedan)
Rear lid lock, removing and installing (Wagon)
Lock cylinder, removing and installing
Gas strut, removing
Gas strut, emptying
Rear lid springs, removing and installing
Tailgate, adjusting (Wagon)
Rear lid, adjusting (Sedan)
57 - Front doors, Central locking system
Front door assembly
Front door, servicing
Front door assembly (with power window)
Door, removing and installing
Power window regulators, removing and installing
Window glass, removing
Window glass, installing on window regulator
Outer window channel, removing
Outer window channel, installing
Lift channel, installing on door window glass
Door inner seal, removing
Power window regulators, removing and installing
Power window regulators, repairing
Door handle assembly (central locking system)
Door handle, removing and installing
Inner release handle, removing
Common key locking, maintaining
Door lock assembly
Door lock assembly (with free-play adjustment), removing and installing
Central locking, repairing (Sedan)
Central locking, repairing (Wagon)
Bi-pressure pump, installing (Sedan)
Fuel tank flap activator, removing and installing
Front door activator, removing and installing
Rear door activator, removing and installing
Central locking system, functional check
Anti-theft function, checking
58 - Rear doors
Rear door assembly
Door, repairing
Door, removing and installing
Window regulator, removing and installing
Door window glass, removing and installing
Door window glass, installing
Outer window channel, removing
Outer window channel, installing
Lift channel, installing on window glass
Rear window regulator, servicing
Side reinforcement, removing and installing
Door lock assembly
Door handle, removing and installing
Door lock, removing and installing
Inner release handle, removing
Door inner seal, removing
60 - Sunroof
Sliding/tilting roof
Special tools and equipment
Sliding/tilting roof, component overview
Sliding/tilting roof panel, removing
Sliding/tilting roof panel, installing
Parallel alignment, checking and adjusting
Flap headliner, removing
Panel for sliding/tilting roof, adjusting height
Cable drive, checking 0-position
Sliding/tilting roof assembly, removing
Water drain hoses, cleaning
Sliding/tilting roof with glass panel
Assembly overview
Sliding/tilting roof glass panel, removing
Panel seal, adjusting
Glass panel for siding/tilting roof, installing
Sliding headliner, removing
Sliding headliner, installing
Parallel alignment, checking
Parallel alignment, adjusting
Glass panel for sliding/tilting roof, adjusting height
Cable drive, checking 0-position
63 - Bumpers
Bumpers
Front bumper, removing and installing
Air intake grille, removing
Front bumper, removing from side member
Rear bumper, removing and installing
64 - Glass, Window regulators
Flush-bonded windows
Special tools
Materials
Windshield, removing and installing
Windshield, removing
Windshield, installing
Rear Window, removing and installing (Sedan)

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