DTR TOKARKA BV 20.pdf

OPERATOR'S MANUAL

BV20-1

(IMPERIAL MACHINE)

Warren Machine Tools Ltd

Warco House, Fisher Lane, Chiddingfold,Surrey GU84TD

Tel: 01428 682929 Fax: 01428 685870

E-mail: warco@warco.co.uk

Web ： www.warco.co.uk

NOTE

The information contained in this handbook is intended as a guide to the operation of these

machines and does not form part of any contract. The data it contains has been obtained from the

machine manufacturer and from other sources. Whilst every effort has been made to ensure the

accuracy of these transcriptions it would be impracticable to verify each and every item. Furthermore,

development of the machine may mean that the equipment supplied may differ in detail from the

descriptions herein. The responsibility therefore lies with the user to satisfy himself that the

equipment or process described is suitable for the purpose intended.

LIMITED WARRANTY

Warren Machine Tools Ltd. Makes every effort to assure that its products meet high quality and

durability standards and warrants to the original retail consumer/purchaser of our products that each

product be free from defects in materials and workmanship as follow: 1 YEAR LIMITED WARRANTY

ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does not apply to defects

due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and tear, repair or

alterations outside our facilities, or to a lack of maintenance.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent,

special, or consequential damages arising from the use of our products.

To take advantage of this warranty, the product or part must be returned to us for examination,

postage prepaid. Proof of purchase date and an explanation of the complaint must accompany the

merchandise. If our inspection discloses a defect, we will either repair or replace the product, or

refund the purchases price if we cannot readily and quickly provide a repair or replacement, if you

are willing to accept a refund. We will return repaired product or replacement at WARCO’S expense,

but if it is determined there in no defect, or that the defect resulted from causes not within the scope

of WARCO’S warranty, then the user must bear the cost of storing and returning the product.

The manufacturers reserve the right to change specifications at any time as they continually strive to

achieve better quality equipment.

Ltd and may not be reproduced or copied without prior consent of Warren Machine Tools (Guildford)

Ltd.

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WARNING!

Read and understand the entire instruction

manual before attempting set-up or

operation of this drilling machine!

12. Do not use in a dangerous

environment . Do not use machines in damp

or wet locations, or expose them to rain. Keep

work area well lighted.

13. Keep children and visitors away. All

visitors should be kept a safe distance from

the work area.

1. This machine is designed and intended for

use by properly trained and experienced

personnel only. If you are not familiar with the

proper safe use of mills, do not use this machine

until proper training and knowledge has been

obtained.

14. Make the workshop child proof. Use

padlocks, master switches, and remove

starter keys.

15. Wear proper apparel. Loose clothing,

gloves, neckties, rings, bracelets, or other

jewelry may get caught in moving parts.

Non-slip footwear is recommended. Wear

protective hair covering to contain long hair.

Do not wear any type of glove.

2. Keep guards in place. Safety guards must be

kept in place and in working order.

3. Remove adjusting keys and wrenches.

Before turning on machine, check to see that any

adjusting wrenches are removed from the tool.

16. Always use safety glasses. Every day

glasses only have impact resistant lenses;

they are not safety glasses.

4. Reduce the risk of unintentional starting.

Make sure switch is in the OFF position before

plugging in the tool.

17. Do not overreach. Keep proper footing

and balance at all times.

5. Do not force tool. Always use a tool at the

rate for which it was designed.

18. Don not put hands near the cutter

while the machine is operating.

6. Use the right tool. Do not force a tool or

attachment to do a job for which it was not

designed.

19. Do not perform any set-up work while

machine is operating.

7. Maintain tools with care . Keep tools sharp

and clean for best and safest performance.

Follow instructions for lubrication and changing

accessories.

20. Read and understand all warnings

posted on the machine.

21. This manual is intended to familiarize

you with the technical aspects of this mill .

It is not nor was it intended to be a training

manual.

8. Always disconnect the machine from the

power source before adjusting or servicing.

9. Check for damaged parts . Check for

alignment of moving parts, breakage of parts,

mounting, and any other condition that may affect

the tools operation. A guard or any part that is

damaged should be repaired or replaced.

22. Failure to comply with all of these

warnings may result in serious injury.

23. Some dust created by power sanding,

sawing, grinding, drilling and other

construction activities contains chemicals

known to cause cancer, birth defects or other

reproductive harm.

10. Turn power off. Never leave a machine

unattended. Do not leave a machine until it

comes to a complete stop.

11. Keep work area clean, Cluttered areas and

bench invite accidents.

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SPECIFICATIONS:

BV20-1

Capacities:

Swing Over Bed 200 mm 8”

Swing Over Cross Slide 115 mm 4-3/5”

Distance Between Centers 330 mm 13”

Headstock:

Hole Through Spindle 20mm 4/5”

Taper in Spindle Nose MT3 MT3

Number of Spindle Speeds 6 6

Range of Spindle Speeds 140-1710r.p.m. 140-1710r.p.m

Feeding and Threading:

Number of Metric Threads 9 9

Range of Metric Threads 0.4~2mm 0.4~2mm

Number of Imperial Threads 13 13

Range of Imperial Threads 8-32TPI 8-32TPI

Range of Longitudinal Feed 0.002-0.006in/r 0.002-0.006in/r

Compound and Carriage:

Tool Post Type 4-Way 4-Way

Maximum Compound Slide Travel 70mm 2-4/5”

Maximum Cross Slide Travel 115mm 4-3/5

Maximum Carriage Travel 350mm 16”

Tailstock:

Tailstock Spindle Travel 20mm 4/5”

Taper in Tailstock Spindle MT2 MT2

Miscellaneous:

Main Motor 3/4HP, 1PH, 240V

Dimension:

Length 1050mm 42”

Width 580mm 23”

Height 550mm 22”

Weight 105KGS 231LBS

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TABLE OF CONTENTS

LIMITED WARRANTY………………… …...…………..…………………………………..1

SAFETY WARNINGS …………………………………………………………………. ….. 2

SPECIFICATIONS …………………………………………………………………………. 3

TABLE OF CONTENTS …………….………………………………………………….….. 4

CONTENTS OF SHIPPING CONTAINER ……………………………………..………… 5

OUTLINE OF THE MACHINE TOOL …………………….…………………..………. …. 5

UNCRATING AND CLEAN-UP ……………………………………………………………. 6

LUBRICATION ……………………………………………………………………………… 7

ELECTRICAL CONNECTION ………………………………………….. ………………8-9

GENERAL DESCRIPTION …………………………………..…………………………..10-11

OPERATION …………………………………………..…………………………….…….12-13

ADJUSTMENT ……………………….……….……………………………………………. .14

DRIVIGN SYSTEM ……………………..…… …………………………………………….. 15

BEARING ARRANGEMENT …...…………..…………………………………………….....16

MAINTENANCE …...…………..……………………………………………..………………17

TRUBLE SOLUTION ………..…...…………..………………………………………………17

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