SIMATIC PCS 7.pdf

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The Process Control System for all
industry sectors
SIMATIC PCS 7
simatic
PCS 7
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Be more competitive in your industry sector –
With Totally Integrated Automation
Incessant competitive pressure is forcing companies to
keep increasing their productivity and shortening their
time to market. Soaring costs also require continual
optimization of both engineering and process. A high
level of investment security is an important factor in this
never-ending cycle.
level over the production management level to the ERP
level. As a result, TIA makes a very important contribution
towards optimizing production sequences and reducing
complexity, and thus to increasing productivity, both
manufacturing and process automation production –
while also ensuring a high degree of investment security.
The result is an increase in the total value of ownership,
making your business more competitive. No matter how
you look at it, your company will profit from TIA all the
way down the line: higher machine cycle times, a
noticeable increase in availability, the very highest
product quality, and all while reducing your time to
market.
Totally Integrated Automation (TIA) makes an important
contribution toward solving this problem. TIA – supported
by the sector-specific know-how and experience of our
specialists – combines business objectives with Siemens
products and systems for process-oriented, production-
oriented and hybrid industries. TIA forms the basis for the
implementation of sector-specific automation solutions,
tailored to meet customer-specific requirements.
Totally Integrated Automation makes Siemens the only
provider to offer a complete line of matched products,
systems and solutions for all sectors covering everything
from incoming goods to outgoing goods from the field
Totally Integrated Automation is based on the Siemens
principle of continuous further development and
consistent improvements in services and applications
know-how, all of which is directed toward the needs and
demands of a wide variety of industrial sectors.
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Shorten your time to market
Reduce complexity
Thanks to TIA, you can do your engineering in an
integrated development environment. This unique
method of integration pays off by making design,
configuration, operation and testing faster, effectively
reducing the time between planning a production line
and getting the new products to your customers.
The smaller number of software blocks required in
integrated systems reduces the complexity both in
engineering and in plant maintenance and operation.
One example: integrated engineering – STEP 7 – for PLC
(software and hardware controller) and SIMATIC PCS 7
process control system reduces time and costs while
making use of existing and valuable know-how.
A higher degree of investment security
Totally Integrated Automation offers you the opportunity
to tread new production paths while adopting an
integrated development environment. You also profit
from the continued development of TIA. Existing
engineering know-how can continue to be used. Partial
modernization efforts or plant expansions can be
completed without system breaks, allowing you to secure
your investment over the entire life cycle. Today and for
the future.
Reduce life cycle costs
Reduce costs in every phase of the life cycle! Two of the
many examples: thanks to the integrated engineering
system, less time is needed for plant engineering and
implementation. And the use of standard components
reduces overhead for spare-parts warehousing and
service and maintenance.
Increase productivity
Whether you want to implement a small application or
have to plan a sophisticated, complex production line,
the TIA solution platform includes all the components
you need, from the smallest sensor over the process
control system to an MES solution for interfacing the
plant level to the corporate management level.
TIA is scalable and expandable over the entire production
workflow, allowing it to be adapted to suit any
requirement.
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Part of Totally Integrated Automation: SIMATIC PCS 7 –
The process control system for all industry sectors
Being able to respond flexibly and quickly to new market
demands without having to halt plant operations is a
major prerequisite for success in the process industry.
SIMATIC PCS 7 –
a control system for all industry sectors
SIMATIC PCS 7 is the integrated, homogeneous
automation solution for all industry sectors, whether
process, production or hybrid industry and regardless of
whether manufacturing or process automation
production is involved.
The concept on which it is based, as well as its
architecture, make it possible to operate a plant cost-
effectively and efficiently over the entire life cycle, from
planning, engineering, commissioning and training over
operation to service and maintenance. SIMATIC PCS 7
handles not only process engineering tasks in the
primary production process, but also the automation of
all secondary, upstream and downstream processes, such
as waste water treatment or the distribution of power to
a production location.
The future-oriented SIMATIC PCS 7 process control
system, a component of Totally Integrated Automation,
can help you do just that. Its benefits are already
apparent in the design and engineering phases, but are
also a major factor in the installation and commissioning
phases as well as during operation and maintenance.
SIMATIC PCS 7 thus provides optimum support over the
entire life cycle of your plant.
And because our efforts toward continuous further
development include close attention to system
compatibility from generation to generation, even
modernization is as easy as pie, and that ensures a high
degree of investment security.
Including the demands of tomorrow in today's system:
that is the quality of our state-of-the-art process control
system.
SIMATIC PCS 7 – the process control system in
Totally Integrated Automation
As state-of-the-art process control system, SIMATIC PCS 7
forms an integrated and homogeneous all-in-one system
with typical process engineering features.
SIMATIC PCS 7 at a glance
Based on standard SIMATIC hardware and software
components
Flexible and easy integration of field devices and
drives based on PROFIBUS
Modern, distributed client-server architecture
Homogeneous, integrated safety technology,
TÜV*-certified up to AK6 resp. SIL3
Scalable from small laboratory system to plant group
with 60,000 measuring points
Hybrid operation of standard and fail-safe
applications, high-availability and fail-safe
applications possible on the same programmable
controller
For all applications: continuous and batch
applications
For all sectors: process, production and hybrid
industries
Enhanced availability thanks to redundancy at all
levels
Powerful HMI system with integrated archive based
on SQL server
SIMATIC BATCH modular batch system according to
ISA S 88.01 and FDA 21 CFR Part 11
Central, plant-wide engineering system based on
IEC 61131
Interface to MES/ERP level via SIMATIC IT Framework
* German Technical Inspectorate
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Horizontal integration
Vertical integration
Horizontal integration means using the same standard
hardware and software components in the primary
process and in the upstream and downstream processes.
The result is a noticeable reduction in engineering,
hardware, spare parts warehousing, logistics and
personnel training costs.
For the user, integrated communication from the MES
level to the field level and integration in the IT landscape
via SIMATIC IT Framework means
integration of production and business processes
short response times to changes in the market
high availability thanks to transparent information
flow, e.g. for maintenance
optimized warehouse logistics and supply chain
management over the entire life cycle of the plant
Exceeding the requirements of the process automation market –
SIMATIC PCS 7 – a true modern DCS
HMI
Engineering
Multiuser-capable HMI components
Central, system-wide, high-performance engineering
system
Large quantity frameworks
Client-server architecture
Bulk engineering with import/export functions
Redundancy
Comprehensive, efficient engineering with graphical
and PLT-oriented tools
Online modification
Central parameterization of intelligent field devices
using the integrated SIMATIC PDM engineering
toolset
AS, I/O modules, I/O
Hot swapping (insertion and removal of modules
during operation)
Software simulation and testing
Expansion / modification during operation
Tracking function
I/O modules for hazardous zones
Distributed, parallel engineering
Redundancy (controller, modules and PROFIBUS)
Batch
Integrated fail-safe technology
Equipment-neutral recipes
Integration of intelligent field devices/drives
Hierarchical recipes according to ISA S 88.01
Communication
Scalable from small to very large plants –
single-user system or in client-server architecture
Fast Ethernet and PROFIBUS DP/PA
Fiber-optic switching technology
Redundancy
Redundancy (system and field bus)
21 CFR Part 11, audit trail, access protection,
electronic signature
Online expandability
Full integration in HMI system and in the
engineering system
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