Honda Engine Swaps.pdf

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AARON BONK
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CarTech"
JUN
200(\
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Copyright © 2004 by Aaron Bonk
All rights reserved. All text and photographs in this publication are the property of tbe author, unless otherwise noted or cred~
ired. It is unlawful to reproduce - or copy in any way - resell, or redistribute this information without the express written per-
mission of the publisher.
All text, photographs, drawings, and other artwork (hereafter referred to as information) contained in this publication is
sold without any warranty as [0 its usability or performance. In all cases, original manufacturer's recommendations, pro-
cedures, and instructions supersede and take precedence over descriptions herein. Specific component design and
mechanical procedures - and the qualifications of individual readers - are beyond the control of the publisher, therefore
the publisher disclaims all liability, either expressed or implied, for use of the information in this publication. All risk for
its use is entirely assumed by the purchaser/user. In no event will Cartech~ Inc., or the author be liable for any indirect,
special, or consequential damages, including but not limited to personal injury or any other damages, arising out of the
usc or misuse of any information in this publication.
This book is an independent publication, and the author(s) and/or publisher thereof are not in any way associated with, and are
not authorized to act on behalf of any of the manufacrurers included in this book. All registered trademarks are the property of
their owners. The publisher reserves the right to revise this publication or change its content from time to time without obliga-
tion to notify any persons of such revisions or changes.
Edited By: Travis Thompson
Front Cover: Jake Johnson's '94 Civic gets fitted with a '97
818C motor at Hookups Import Tech in Upland, California. The
engine produces 195 hp at the wheels, thanks to Integra ljtpe R
rods, Civic Type R pistons, some trick head work, Mugen header,
a Skunk 2 intake, and a Mugen P28 ECU. (Scott Killeen photo,
courtesy of Buckaroo Communications)
ISBN-13 978~ 1 ~884089-93-0
ISBN-I0 1-884089-93-3
Printed in China
Back Cover, Upper Left: Some swaps are best suited for a drag
car. You'll be hard pressed to get one of these to pass a smog
check legally. The guys at Honda Fiend use this CRX strictly for
racing purposes.
Back Cover, Upper Right: When reinstaJling the VSS, be sure that
it sits flat before tightening down the boft. If it doesn't, then the
bracket shown on the right of the unit can snap off.
CarTech'
39966 Grand Avenue
North Branch, MN 55056
Telephone (651) 277-1200· (800) 551~4754· Fa" (651) 277~1203
www.c<lrtechbooks.com
Back Cover, Lower: Since this is a USOM engine and this vehi-
cle is already aBO I, smog issues will be taken care of once this
vehicle is certified.
OVERSEAS DISTRIBUTION BY:
Brookland, Books Ltd.
P.O. Box 146, Cobham, Surrey, KTI J lLG, England
Telephone 01932 865051 • Fax 01932 868803
www.brooklands-books.com
Brooklands Books Aus.
3137-39 Creen Street, Banksmeadow, NSW 2019, Australia
Teiephone 2 9695 705; • r" 2 969; 73;)
2
HONDA ENGINE SWAPS
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TAB LE 0 F CO NTE NTS
About the Author and Acknowledgments
5
Engine Swap Crash Course
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. _. _. _.
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. _.. _.
6
Decisions and More Decisions
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8
Carbureted Downsides
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8
o Need To Downgrade
. _.
• _. _.
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Gaining Weight.
.
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.. _. _• _. _.
9
Being Realistic
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To Wire or Not To Wire
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11
Swap Components __ . __ .. __ . _.
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13
Swap Safety
14
Clean and Uncluttered_
_
_. _.
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. _• _. _
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14
Tools and Equipment __ ..
. _. __ ..
. _
_
_.•.... _..
14
Dangerous Fluids _.
. _.
_.
....• _
. _. _.
15
Electrical Essen tials
.
. _. _. _.
. _. _. _.
16
Wiring Harnesses
19
1984 to 1987 Civic and 1986 to 1989 Integra
22
Civic and CRX Offerings
. _. _. _
_.. _
23
Integra Offerings
_
__
23
OBD Issues
.
. _. _. _. _.
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. _. _.. _. _. _.
23
ZC Engine Swap
. _. _.
.
. _.
.. _. _. _. _. _
_. _
24
B-Ser;es Engine Swap __ . __ .. __ . _. _. _.
. _. _. _
__ . _. _. _. _
_..
27
1988 to 1991 Civic
33
Civic Offerings
_
33
OBD Options
.. _
. _ ! .. _. __ . _.
_
34
ZC Engine Swap
. _. __ .
. _. _.
. _• _. _. _. _. __ . _. _. _. _. _
_ _.
35
D-Series Engine Swap .. __ .. _. _. _.
. _• _. _. _. _
39
B-Series Engine Swap
_
_
_
_
_..
43
H-Series Engine Swap
_. _. _. _.
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.
. _. _.
.
. _.
49
1990 to 1993 Integra 55
Integra Offerings •............................................................... 55
Early OBD Issues . _......•..............•..............•....................
56
Later OBD Issues ... _.....•..............•..............•............... _. _.
57
B-Ser;es Engine Swap _. _. _ _
_. _. _. _. _. __
_
_. _. _
_. _. _. _. _.
57
H-Ser;es Engine Swap _. __
_
_. _. _. _. _. _
_. _. _. _. _. _
_. _. _. _. _.
61
HONDA ENGINE SWAPS
3
Why a Honda Engine Swap?
6
OBD Explained
16
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