Sam naprawiam VW Beetle & Karmann Ghia ENG.pdf

Beetle &

Automotive

Repair

Manua

by Ken Freund,

Mike Stubblefield,

and John H Haynes

Mernbr of the Guild of Mobnng Wrrters

Models covered:

All VW Beetles and Karmann Ghias

Does not include diesel engrne information

Haynes Publishing Group

Sparkford Nr Yeovil

Somerset BA22 7JJ England

Haynes North America, Inc

861 Lawrence Drive

Newbury Park

California 91320 USA

About this manual

Its purpose

The purpose of this manual is to help

you get the best value from your vahicle. It

can do so in several ways. It can help you

decide what work must be done, even if you

choose to have it done by a dealer service

department or a repair shop; it provides Infor-

mation and procedures for routine mainte-

nance and servicing; and it offers diagnostic

and repalr procedures to follow when trouble

occurs.

We hope you use the manual to tackle

the work yourself. For many simpler jobs,

doing it yourself may be quicker than arrang-

Ing an appointment to get the vehicle Into a

shop and making the trips to leave it and pick

It up. More Importantly, a lot of money can be!

saved by avoiding the expense the shop

must pass on to you to cover rts labor and

overhead costs. An added benefit is the

sense of satisfaction and accomplishment

that you feel after doing the job yourself.

Using the manual

The manual Is divided into Chapters.

Each Chapter Is dMded Into numbered Sec-

tions, which are headed in bold type between

horizontal lines. Each Sect~onconsists of

consecutrvely numbered paragraphs.

At the b%glnnmg of each numberedSec-

tion you will be referred to any illustrations

which apply to the procedures in that Sec-

tion. The reference numbers used In illustra-

tlon captlons pinpoint the pertinent Section

and the Step within that Sectfon. That is,

Illustretton 3.2 means the illustration refers to

Section 3 and Shp (or paragraph) 2 within

that Section.

Procedures. once described in the text,

are not normally repeated. When it's neces-

sary to refer to anothw Chaptw, the mce

will be given as Chapter and Section numbr.

Cross references glven without use of the

word "Chapter" apply to Sections andror para-

graphs in the same Chapter. For example,

"see Section 8" means in the same Chapter.

References to the left or r~ght side of the

vehjcle assume you are sitting In the driver's

seat, facing forward.

Even though we have prepared this

manual with extreme care. neither the pub-

lisher nor the author can accept responsibility

for any errors In, ox omiss~ons

from, the ~nfor-

mation glven.

NOTE

A Nata provides information necessary to properly complete a procedure or informationwhich w~ll

make the procedureeasier to understand.

the

procedure where the Cautlon is found. Not heeding a Caution can result in damage to the assembly

being worked on.

WARNING

A Warning provides a special pwedure or special steps which must be taken while completing the

procedure where the Warning 1s found. Not heeding a Warning can result in personal injury.

Acknowledgements

We are grateful for the help and cooperation of Volkswagen of Amer~ca,

Inc., for asslstance with technical information,

certain illustrations and vehicle photos.

0 Haynes North America, Ine. 1991,1998

Wtfh mlsslon from J.H. Haynes & Co. ttd.

A book in the Haynes Automotivh Repair Manual Series

P~*inted

In the U.S.A.

All rights resewed. No part af this book may be reproduced or transmitted In any form or by any means, electronic or

rnechanrcal, including photocopying, recording or by any information storage or retrieval system, without permission In writ-

ing from the mpyright holder.

Library of Congress Catalog Card Number 81 -70148

In this manual is correct, no liability can be accepted by the

authors or publishers for loss, damage or injury caused by any errors m, or omissions from, the informationgiven.

98-320

CAUTION

A Cautfon provides a special procedure or special steps which must be taken while complet~ng

Whlle every attempt rs made to ensure that the Informd~on

10 the VW Beetle and Karmann Ghia

Vehicle identification numbers

Buying parts

Maintenance techniques, tools and worklng facilities

Jacking and towing

Booster battery (lump) starting

Automottve chemicals and lubricants

Conversion factors

Safety first?

Troubleshooting

Chapter i

Tune-up and rnuttne maintenance

Chapter 2

Engrne

2-1

Chapter 3

Cooling and heating systems

3-1

Chapter 4

Fuel and exhaust systems

Chapter 5

Engine electr~cal systems

Chapter 6

Em~ssions control systems

161

Chapter 7 Part A

Manual transaxle

74-1

Chapter 7 Part El

Automatic Stick Shift

Chapter 8

Clutch and drivellne

Chapter 9

Brakes

Chapter i Q

Suspension and steering systems

10-1 lo

Chapter 11

Body

11-1

Chapter f 2

Chassis electrical system and wlrlng diagrams

Wiring diagrams

12-1 8

Index

rNB1 lFAD

Contents

Introductory pages

About thls manual

lntrod~ct~on

1974 VW Super Beetle

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