Yamaha YZ250 T1 05 Service Manual ENG By Mosue.pdf

OWNER’S SERVICE MANUAL

YZ250T1

LIT-11626-18-34

1P8-28199-10

EC010000

YZ250T1

OWNER’S SERVICE MANUAL

1st Edition, May 2004

unauthorized use without the written

permission of Yamaha Motor Corporation

U.S.A. is expressly prohibited.

Printed in Japan

P/N. LIT-11626-18-34

EC020000

INTRODUCTION

Congratulations on your purchase of a Yamaha

YZ series. This model is the culmination of

Yamaha’s vast experience in the production of

pacesetting racing machines. It represents the

highest grade of craftsmanship and reliability

that have made Yamaha a leader.

This manual explains operation, inspection,

basic maintenance and tuning of your machine.

If you have any questions about this manual or

your machine, please contact your Yamaha

dealer.

NOTE:

As improvements are made on this model, some

data in this manual may become outdated. If you

have any questions, please consult your Yama-

ha dealer.

PLEASE READ THIS MANUAL CAREFULLY

AND COMPLETELY BEFORE OPERATING

THIS MACHINE. DO NOT ATTEMPT TO

OPERATE THIS MACHINE UNTIL YOU

HAVE ATTAINED A SATISFACTORY

KNOWLEDGE OF ITS CONTROLS AND

OPERATING FEATURES AND UNTIL YOU

HAVE BEEN TRAINED IN SAFE AND PROP-

ER RIDING TECHNIQUES. REGULAR

INSPECTIONS AND CAREFUL MAINTE-

NANCE, ALONG WITH GOOD RIDING

SKILLS, WILL ENSURE THAT YOU SAFELY

ENJOY THE CAPABILITIES AND THE RELI-

ABILITY OF THIS MACHINE.

EC030002

YAMAHA MOTOR CORPORATION, U.S.A.

YZ/WR MOTORCYCLE LIMITED WARRANTY

Yamaha Motor Corporation, U.S.A. hereby warrants to the origi-

nal retail purchaser that the following components equipped on

new Yamaha YZ or WR motorcycles purchased from an autho-

rized Yamaha motorcycle dealer in the continental United States

will be free from defects in materiel and workmanship for the

period of time stated herein, subject to certain stated limitations.

YZ or WR components included under this warranty are the

engine, frame, swingarm, and monoshock. It is understood that

the balance of the YZ or WR components are not covered by any

warranty, expressed or implied. The balance of the components

equipped on the unit are sold on an “as is” basis. This warranty

applies to the original purchaser only and is not transferable.

a. Installation of parts or accessories that are not qualitatively

equivalent to genuine Yamaha parts.

b. Abnormal strain, neglect, or abuse.

c. Accident or collision damage.

d. Modification to original parts.

e Lack of proper maintenance.

f. Damage due to improper transportation.

FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSE-

QUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME

STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION

OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE

ABOVE EXCLUSION MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS,

AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY

FROM STATE TO STATE.

SPECIFIC EXCLUSIONS from this warranty shall include parts

replaced due to normal wear or routine maintenance.

THE CUSTOMER’S RESPONSIBILITY under this warranty shall

be to:

1. Operate and maintain the YZ or WR as specified in the

appropriate Owner’s Service Manual, and

2. Give notice to an authorized Yamaha motorcycle dealer of

any and all apparent defects within ten (10) days after dis-

covery, and make the machine available at that time for

inspection and repairs at such dealer’s place of business.

YAMAHA MOTOR CORPORATION, U.S.A.

Post Office Box 6555

Cypress, California 90630

THE PERIOD OF WARRANTY for the above-listed Yamaha YZ

or WR components as originally installed on the unit shall be thir-

ty (30) days from the date of purchase.

MODELS EXCLUDED FROM WARRANTY include those used

for non-Yamaha-authorized renting, leasing, or other commercial

purposes.

DURING THE PERIOD OF WARRANTY any authorized Yama-

ha motorcycle dealer will, free of charge, repair or replace, at

Yamaha’s option, any part adjudged defective by Yamaha due to

faulty workmanship or material from the factory. Parts used in

warranty repairs will be warranted for the balance of the prod-

uct’s warranty period. All parts replaced under warranty become

property of Yamaha Motor Corporation U.S.A.

YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO

OTHER WARRANTY OF ANY KIND, EXPRESSED OR

IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILI-

TY AND FITNESS FOR A PARTICULAR PURPOSE WHICH

EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN

THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA

MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM

THIS WARRANTY.

GENERAL EXCLUSIONS from this warranty shall include any

failures caused by:

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW

LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE

LIMITATION MAY NOT APPLY TO YOU. ALSO EXCLUDED

WARRANTY QUESTIONS AND ANSWERS

Q. What costs are my responsibility during the warranty period?

A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty

repairs, accident and collision damage, and oil, oil filters, air filters, spark plugs, and brake shoes or

pads.

Q. What are some examples of “abnormal” strain, neglect, or abuse?

A. These terms are general and overlap each other in areas. Specific examples include: Running the

machine without oil; operating the machine with a broken or damaged part which causes another part

to fail, damage or failure due to improper or careless transportation and or tie down; and so on. If you

have any specific questions on operation or maintenance, please contact your dealer for advice.

Q. Does the warranty cover incidental costs such as towing or transportation due to a failure?

A. No. The warranty is limited to repair of the machine itself.

Q. May I perform any or all of the recommended maintenance shown in the Owner’s Service Manual

instead of having the dealer do them?

A. Yes, if you are a qualified mechanic and follow the procedures specified in the Owner’s Service Man-

ual. We do recommend, however, that items requiring special tools or equipment be done by a Yama-

ha motorcycle dealer.

Q. Will the warranty be void or canceled if I do not operate or maintain my new YZ or WR exactly as

specified in the Owner’s Service Manual?

A. No. The warranty on a new motorcycle cannot be “voided” or “cancelled.” However, if a particular

failure is caused by operation or maintenance other than as shown in the Owner’s Service

Manual, that failure may not be covered under warranty.

Q. What responsibility does my dealer have under this warranty?

A. Each Yamaha motorcycle dealer is expected to:

1. Completely set up every new machine before sale.

2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of

sale, and upon your request at any later date.

In addition, each Yamaha motorcycle dealer is held responsible for his setup, service and warran-

ty repair work.

Q. Does the warranty on the engine include the carburetor, air filter, air box, and exhaust pipe?

A No. The warranty covers only the engine components.

CUSTOMER SERVICE

If your machine requires warranty service, you must take it to any authorized Yamaha

motorcycle dealer within the continental United States. Be sure to bring your warranty regis-

tration identification or other valid proof of the original date of purchase. If a question or

problem arises regarding warranty, first contact the owner of the dealership. Since all war-

ranty matters are handled at the dealer level, this person is in the best position to help you.

If you are still not satisfied and require additional assistance, please write:

YAMAHA MOTOR CORPORATION U.S.A.

CUSTOMER RELATIONS DEPARTMENT

P.O. Box 6555

Cypress, California 90630

When contacting Yamaha Motor Corporation, U.S.A. don’t forget to include any important

information such as names, addresses, model, V.I.N.(frame number), dates, and receipts.

CHANGE OF ADDRESS

The federal government requires each manufacturer of a motor vehicle to maintain a com-

plete, up-to-date list of all first purchasers against the possibility of a safety-related defect

and recall. This list is compiled from the purchase registrations sent to Yamaha Motor Cor-

poration, U.S.A. by the selling dealer at the time of your purchase.

If you should move after you have purchased your new motorcycle, please advise us of your

new address by sending a postcard listing your motorcycle model name, V.I.N.(frame num-

ber), dealer number (or dealer’s name) as it is shown on your warranty identification, your

name and new mailing address. Mail to:

YAMAHA MOTOR CORPORATION, U.S.A.

WARRANTY DEPARTMENT

P.O.Box 6555

Cypress, California 90630

This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration

record in accordance with federal law.

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