electrodiag_us.pdf
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ELECTRODIAGNOSTIC
Contents
- List of families in the wiring diagrams
2
- List of electrical components
3 - 21
- List of indicator lights/connectors/specific cases
21 - 24
- Technical abbreviations and interpretation/Identification of wires
24 - 25
- Identification of connectors
26
- Numbering of wires
27 - 29
- Multiplexing and intersystem
30
- List of cable functions
32 - 54
- Wiring diagrams explanation
55 - 59
- Principles of multiplexing/Multiplexing application
60 - 77
- Multiplex system precautions
75
- Initialising engine management computers
76 - 78
- Maintenance indicators initialisation procedure
79
- Location of electrical parts (main) for all models
80 - 156
- Boxer transponder system/Engine systems interface/CV00
157 - 159
- Special notes on 206 CC & 307 CC
160 - 165
- Coolant temperature sensor function
166
- Radios: Abbreviation/Decoding/Identification/Removal
167 - 175
- Transponder immobiliser/Locking/Key programming/Windows
176 - 190
- Airbag/Pyrotechnic seat belts/Centralised airbag system/ Sunroof 307
191 - 197
- Diagnostic connectors/PPS
/Branching wiring bundles
198 - 208
- Refrigeration capacities/Features of lubricants
209 - 217
- Diesel and petrol engine identification list/Oil capacity
218 - 229
- Abbreviation of depollution standards
226
- Vehicle identification
228 -242
- Manufacturing location identification
243
1
List of families in the wiring diagrams
43
10
Family number
Family 5 - Washers, wipers
50.
Windscreen wipers
51.
Windscreen washer
52.
Rear screen wiper
53.
Rear screen washer
54.
Headlight wipers, Headlight washers
Function number
Family 1 - Engine and transmission assembly
10.
Starting, current generation
11.
Ignition, preheating
12.
Carburettor supply, injection
13.
Carburettor supply, injection
14.
Engine fault finding
15.
Cooling
16.
Gearbox, transmission
17.
Electrical motor supply, batteries
18.
Gas circuit
19.
Alternating current starter
Family 6 - Various assistance mechanisms
60.
Front electric windows
61.
Rear electric windows
62.
Central locking
63.
Electrically controlled seat
64.
with 6449 electric door mirror
6450 to 6469 blind spot detection
6470 to 6499 steering column
65.
Passive safety seat belts
66.
Headlight attitude corrector
67.
Gearbox and
transmission information
68.
Sunroof, quarter panels
Family 2 - Signalling, exterior lighting.
20.
Rear fog lights
21.
Brake lights
22.
Reversing lights
23.
Indicators, side repeaters
side lights, hazard lights
24.
Daytime running lights, dimmed lights
25.
Horns
26.
Headlights, Rear lights,
number plate lights, side lights
Family 7 - Driving assistance
70.
Braking
71.
Variable power-assisted steering
72.
Multifunction display, trip
computer, clock
73.
Cruise control
74.
Black ice warning
75.
Front and side proximity detection
76.
Under-inflation detection (DSG)
77.
Suspension (CSS)
78.
Electronic stability program (ESP)
Family 3 - Interior lighting
30.
Passenger compartment lighting
31.
Closed compartment lighting
Family 4 - Driver information
40.
Engine coolant and miscellaneous
coolant information,
current generation
41.
Engine oil information
42.
Engine air and engine speed information
43.
Fuel and preheating information
44.
Brake information
45.
Suspension information
46.
Gearbox and
transmission information
47.
Audible warning information
48.
Engine management information
49.
Opening elements information
Family 8 - Driving comfort
80.
Climate control, air conditioning
81.
Heating equipment: rear screen and winds-
creen, windows, rear view mirror, cigarette lighter
82.
Coded immobiliser with transponder
83.
Heated seats
84.
Radio, aerial, radiotelephone
85.
Navigation, road information
86.
Forced entry alarm
87.
Electrically controlled blind
88.
Towing
89.
Storage compartments (glove box, armrests, etc.)
Family 9 - Multiplexing
90.
Multiplex network computers
2
Numbering of devices
0002 Signalling lighting switch
0004 Controls
0005 Wiper switch
1000 Starting safety switch
1001 Cold starting relay
1002 Cold starting pump
1003 Cold starting solenoid valve
1005 Starting prevention relay
1006 Engine blocking actuator
1007 Body tilt sensor
1010 Starter
1015 Stop
and
start check computer
1020 Alternator
1021 Reversible alternator
1022 Alternator filtering condenser
1025 Dual battery unit
1026 Energy accumulator
1028
Electrical
networks supply protective unit.
1029 Network isolation unit
1030 Engine running information relay
1031 Battery charge status unit
1032 Battery cable protection unit
1033 Fuse box from battery
1034 Front fuses information display
1040 General power supply maintenance relay
1041 Emergency stop switch
1042 General relay
1043 Reset switch
1044 Diode unit
1045 Auxiliary reset switch
1050 Starting heating resist. solenoid valve ctrl
1086 Antitheft alarm starting cut-off relay
1087 Starting solenoid valve relay
1088 Trailer cooling supply relay
1089 12V socket supply relay
1100 Distributor
1101 Advance module engine coolant thermistor
1102 Advance module
1103 Advance correction solenoid valve resistance
1104 Advance correction solenoid valve
1105 Ignition module
1106 Valve lift motor (VVT)
1107 Variable valve position sensor
1108 Valve control computer
1109 Cylinder deactivation SV
1110 Ignition distributor
1111
Valve lift motor relay (VVT)
1115 Cylinder reference sensor
1116 Cylinder reference sensor 1
1117 Cylinder reference sensor 2
1118 Inlet cylinder reference sensor
1119 Exhaust cylinder reference sensor
1120 Pinking sensor
1121 Pinking sensor 1
1122 Pinking sensor 2
1125 Accelerator pedal switch
1127 Ignition supply relay
1130 Ignition computer
1131 Cylinder 1 ignition coil
1132 Cylinder 2 ignition coil
1133 Cylinder 3 ignition coil
1134 Cylinder 4 ignition coil
1135 Ignition coil
1136 Ignition coil condenser
1137 Cylinder 5 ignition coil
1138 Cylinder 6 ignition coil
1140 Antipol. module for the carburettor
1141 Coolant reheating plug 1 supply relay
1142 Coolant reheating plug 2 supply relay
1143 Coolant reheating plug 3 supply relay
1145 Throttle opening SV
1146 Coolant reheating spark plugs 1-2 supply relay
1147 Coolant reheating spark plugs 3-4 supply relay
1148 Engine coolant reheating relay 1
1149 Engine coolant reheating relay 2
1150 Preheating unit
1151 Heated fuel
filter
relay
1155 Preheating relay
1156 Postheating relay
1157 Postheating thermal switch
1158 Pre/postheating control unit
1159 Heater plugs supply link
1160 Heater plugs
1161 Cylinder 1 heater plugs
1162 Cylinder 2 heater plugs
1163 Cylinder 3 heater plugs
1164 Cylinder 4 heater plugs
1190 Coolant circuit reheater
1191 Ignition coil + cylinder reference
1192 Eccentric shaft actuator
1200 Fuel pump relay
1201 Injection pump relay
1202 Tachometric relay
1203 Inertia switch
1204 Impact safety relay
1205 Fuel pump fuse
1206 Transition pump control unit
1207 Transition pump
1208 Diesel injection pump
1209 Low-pressure pump
1210 Fuel pump
1211 Fuel pump-sender unit
1212 Fuel tank air SV
1213 Air pump relay
3
1214 Shift indicator light
1215 Canister bleed SV
1216 Resistance simulation canister
1217 Canister bleed cut-off SV
1218 Ignition advance cut-off SV
1219 Automatic gearbox inject. throttle potent.
1220 Engine coolant temperature sensor
1221 Diesel fuel thermistor
1222 Accelerometer
1223 Injection air solenoid valve
1224 Absorber closing solenoid valve
1225 Idle speed regulation stepper motor (MMBA)
1226 Idle regulation motor and idle switch
1227 Fuel tank pressure sensor
1228 Idle regul. motor/idle sensor + Hall effect sens.
1229 Variable geometry turbo regulation SV
1230 Additional air control
1231 Automatic gearbox idle speed support unit
1232 Idle speed maintenance SV
1233 Turbocharging pressure regulation SV
1234 Carburettor damper SV
1235 Carburettor breather SV
1236 Deceleration cut-off SV
1237 Pulsair SV
1238 Variable air duct inlet SV (AFP)
1239 Idle speed regulation SV
1240 Inlet air temperature sensor
1241 Pulsair pump
1242 Pulsair relay
1243 Variable distribution SV 1
1244 EGR proportional SV
1245 Altitude switch
1246 EGR function supply relay
1247 EGR engine coolant thermal switch
1248 EGR calibration resistor
1249 Load lever potentiometer (EGR)
1250 Exhaust gas recirc. calc. (EGR)
1251 EGR vacuum pump
1252 Diesel advance correct. relay
1253 EGR all or nothing SV
1254 Load lever switch (EGR)
1255 Pump cut-off SV
1256 Diesel advance SV
1257 - Flow SV (Diesel)
1258 + Flow SV (Diesel)
1259 +/- Flow SV (Diesel)
1260 Injector needle lift sensor
1261 Accelerator pedal position sensor
1262 Motorised throttle
1263 EGR SV + throttle
1264 Swirl SV
1265 Carburettor reheating thermal switch.
1266 Carburettor reheating relay
1267 Diesel throttle SV (air inlet)
1268 Variable distribution SV 2
1269 Fuel reheating resist. relay
1270 Throttle valve reheating resistor
1271 Damper SV
1272 Damper assembly
1273 Oil vapour rebreathing reheating resistor 1
1274 Oil vapour rebreathing reheating resistor 2
1275 Carburettor
1276 Diesel heater
1277 HP pump 3rd piston deactiv. SV
1278 Discharge start sensor
1279 Fuel high pressure regulation SV
1280 Long variable air duct inlet (AFP) SV
1281 Short variable air duct inlet (AFP) SV
1282 Fuel additive computer
1283 Fuel additive pump
1284 Fuel additive injector
1285 Air inlet heating SV
1286 Diesel fuel heater relay
1287 Diesel heating resistor
1288 Diesel heating thermal switch
1289 Inlet coolant heating SV
1290 Injection potentiometer
1291 Degassing coolant SV
1292 Fuel filter relay
1293 Coolant unit integr. proport. coolant SV
1294 Vacuum pump
1295 Turbine discharge SV
1296 Variable air inlet SV
1297 Electric EGR SV
1298 Air vacuum proport. SV
1299 Bypass throttle solenoid valve
13A0 Intake air heater metering
13A1 System air cooler meter feedback sensor
13A2 EGR bypass feedback sensor
13A3 Inlet air pressure and temp sensor
13A4 Engine management single relay 2
13A5 System air cooler bypass
1300 Coolant emulsion sensor
1301 Automatic gearbox signal relay (injection)
1302 Injection supply relay
1303 Ignition and injection supply relay.
1304 Injection duplicate multifunction relay
1305 Richness potentiometer
1306 Automatic gearbox relay shunt
1307 Power multif. double relay
1308 Engine oil pressure sensor
1309 Turbocharger air thermistor
1310 Air flow sensor
1311 Turbocharging overpressure sensor
1312 Air intake pressure sensor
1313 Engine speed sensor
1314 Altitude sensor
1315 Injection resistor
4
1316 Throttle position sensor
1317 Diesel pump lever position sensor
1318 Throttle switches
1319 Injection coding resistor
1320 Engine management computer
1321 Diesel high pressure sensor
1322 Diesel high pressure regulator
1323 Exhaust gas high temp. sensor
1324 Proportional dosing SV
1325 Fuel high pressure sensor
1326 Injection computer supply fuse
1327 Cam position sensor (Diesel pump)
1328 Rotor position sensor (Diesel pump)
1329 Slide position sensor (D pump)
1330 Injector
1331 Cylinder 1 injector
1332 Cylinder 2 injector
1333 Cylinder 3 injector
1334 Cylinder 4 injector
1335 Cylinder 5 injector
1336 Cylinder 6 injector
1337 Cylinder 7 injector
1338 Cylinder 8 injector
1339 Cylinder 9 injector
1340 Cylinder 10 injector
1341 Particle filter differential pressure sensor
1342 Engine multifunction computer
1343 Downstream exhaust gas high temp. sensor
1344 Upstream exhaust gas high temp. sensor
1345 Oxygen sensor heating relay
1346 Air flow sensor A
1347 Air flow sensor A
1348 Oxygen sensor heating fuse
1349 Material temperature sensor
1350 Upstream oxygen sensor
1351 Downstream oxygen sensor
1352 Front downstream oxygen sensor
1353 Front upstream oxygen sensor
1354 Rear downstream oxygen sensor
1355 Rear upstream oxygen sensor
1356 Braking vacuum sensor
1357 Proportional oxygen sensor
1358 Cat. downstream exhaust gas high temp. sens. A
1359 Cat. upstream exhaust gas high temp. sens. A
1360 ADC1 gateway unit
1361 Turbocharging air heating SV 1
1362 Turbocharging air heating SV 2
1363 Cat. downstream exhaust gas high temp. sens. B
1364 Cat. upstream exhaust gas high temp. sens. B
1365 Heating bracket relay
1366 Heating bracket
1367 Electric. controlled turbocharger. + local contr. A
1368 Electric. controlled turbocharger. + local contr. B
1369 Diesel volumetric regulator
1370 Engine management single relay
1371 Unlocked CCM multif. double function relay
1372 Intake air heating position feedback sensor.
1373 Turbocharging air heating pos. feedback sens.
1374 Turbocharging position feedback sensor
1375 Vertical linkage SV 1
1376 Turbocharging pressure sensor
1377 Electric EGR SV A
1378 Electric EGR SV B
1379 Vertical linkage SV 2
1380 Controlled thermostat (S2RE)
1381 Fuel injection supply cut-off relay
1382 Dual mode exhaust SV
1383 Particle filter upstream exhaust high temp. sens.
1384 Pre-cat. downstream exhaust high temp. sens. A
1385 Pre-cat. upstream exhaust high temp. sens. A
1386 Pre-cat. downstream exhaust high temp. sens. B
1387 Pre-cat. upstream exhaust high temp. sens. B
1388 Oil vap. rebreathing heating res.
1389 EGR motorised throttle valve
1390 Inlet air pressure sensor 2
1391 Air flow sensor 2
1392 WG1 proportional SV
1393 Turbocharger proportional SV 2
1394 EGR bypass throttle SV
1395 Air inlet temperature sensor 2
1396 Gas recirculation SV 2
1397 Compressor SV 2
1398 Intake VANOS SV
1399 Exhaust VANOS SV
1400 TDC sensor
1401 Brake amplifier pressure sensor
1405 Neutral sensor
1410 Exhaust temp. recovery SV
1411 Exhaust temp. recovery pump
1412 Exhaust temp. recovery temperature switch
1413 RTE coolant temperature sensor
1414 Engine speed sensor unit
1500 Engine cooling fan relay (GMV)
1501 Engine cooling fan fuse (GMV)
1502 Left-hand engine cooling fan supply relay
1503 Right-hand engine cooling fan supply relay
1504 Right and left engine cooling fan supply relay
1505 Fan trigger temp.switch.
1506 GMV dual speed resist.
1507 GMV control thermistor
1508 Low speed GMV supply relay
1509 High speed GMV supply relay
1510 Engine cooling fan (GMV)
1511 Right-hand engine cooling fan
1512 Left-hand engine cooling fan
1513 GMV electronic chopper
1514 Medium speed engine cooling fan supply relay
1515 Left interference suppression filter
5
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