sr400_asse.pdf

PAPER CRAFT

Thank you for downloading the "SR400"paper craft model. By simply

following this manual while referring to the names and numbers shown

on the parts sheets, you can assemble an authentic-looking replica of

the SR400.

Assembly instructions: Fifteen A4-sized sheets.

Paper craft: Seventeen A4-sized sheets with 223 parts in all

These instructions apply only to the "SR400." These Paper Craft parts are

easier to work with when printed out on strong, thick paper (like postcard

stock).

In creating these Paper Craft models we use 135kg

Kent paper stock (0.18mm).

2003.4.25

Assembly Instructions

Note

TO BEGIN

Basic working method and markings

Tools and materials needed

-Ruler -Scissors - Blade cutter or "Exacto-knife" - Awl or

other pointed tool (for making a folding crease) - Felt

pen - Pin set - Glue - Hand towel ( for cleaning your

fingers) - Dictionary or other heavy book ( to press the

papers flat)

Solid lines

Fold along these lines. The printed

surface should be on the outside of

the folded shape.

Items of Caution

*Take care when using sharp or pointed objects or when

using bladed cutting tools. Place a heavy sheet of paper

under the paper you want to cut.

*Use glue and other adhesives only in well-ventilated

areas.

*When printing, use a slightly reduced font size as there

are many differences in dimensions depending on the

type of printer used.

Broken lines

Fold along these lines. The printed

surface should be on the inside of

the folded shape.

Dotted line

Cut along these lines

HOW TO ASSEMBLE

*Follow the working method and markings carefully.

*Cut carefully along the outer line with a cutting blade,

Exacto-knife or scissors.

Do not fold or cut the parts

marked .

One - point Advice

Cut out parts marked with an as-

terisk (*).

*Cut carefully with a cutting blade, Exacto-knife or

scissors.

*For folding parts, first use an awl or other pointed

tool to make a light crease along the dotted or solid

line. This will make the folds straight. Avoid making

strong creases, as this will cause the paper to tear.

Red dots are the reference positions

for gluing surfaces.

*As an adhesive, white wood glue is recommended.

Avoid over-application as this will cause the paper

to wrinkle.

*Before beginning assembly, test adhesive amounts

on extra paper.

*Occasionally, white spots will be apparent on folds

and cuts. Use a marker or pencil to fill-in these spots.

It is recommended that this be done after each stage

of assembly because coloring becomes more diffi-

cult once parts are assembled.

- 2 -

1 Assembling the Fuel Tank & Seat

First, assemble each component by following the

working method and markings. Then, refer to the il-

lustration and photos below to glue the parts together.

Indication of

Working Methods

Fold or Curve

Glue

Fuel Tank

Sheet A, 5 parts in total

Fold each relevant part according to the assembly symbols.

Please use the dots on each component as reference when gluing surfaces.

A- 4

Fold and glue the corresponding tabs (dotted parts)

so that they make good symmetrical pairs.

A- 3

A- 5

Reference photo

A- 4

A- 1

A- 2

- 3 -

2 Assembling the Steering

First, assemble each component by following the

working method and markings. Then, refer to the il-

lustration and photos below to glue the parts together.

Indication of

Working Methods

Fold or Curve

Glue

Steering

Sheet B, 39 parts in total

Fold each relevant part according to the assembly symbols.

Please use the dots on each component as reference when gluing surfaces.

[ Upper Steering Column ]

B- 38

Insert B-19 through B-5 and B-6, then fold B-19

as indicated with the arrows in the drawing.

B- 8

B- 37

B- 6 B- 5

B- 19

B- 39

B- 36

B- 15

B- 9

B- 14

B- 4

B- 13

B- 12

DO NOT glue the upper and the lower

parts of the steering column at this

stage.

B- 18

B- 16

B- 17

[ Lower Steering Column ]

[ Telescopic Front Fork ]

Assemble both forks. The dia-

gram shows how the right front

fork looks. The numbers within

the parentheses indicate the parts

for the left front fork.

B- 32

B- 11

B- 10

B- 20 (24)

B- 2

B- 1

B- 31

B- 22 (26)

B- 33

B- 3

B- 21 (25)

B- 34

B- 30

Reference photo

B- 35

[ Front Fork ]

B- 23 (27)

B- 28 (29)

- 4 -

3 Assembling the Frame -A

First, assemble each component by following the

working method and markings. Then, refer to the il-

lustration and photos below to glue the parts together.

Indication of

Working Methods

Fold or Curve

Glue

Frame

Sheet C, 78 parts in total

Fold each relevant part according to the assembly symbols.

Please use the dots on each component as reference when gluing surfaces.

C- 65

C- 76

C- 67

C- 75

C- 74

C- 64

C- 66

C- 54

C- 72

C- 53

C- 68

C- 71

C- 70

C- 52

C- 69

C- 49

C- 50

C- 51

C- 73

C- 63

C- 61

C- 62

C- 56

C- 60

C- 59

C- 55

C- 57

C- 58

- 5 -

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