Akcja korygująca do QN62268 (Moniki do SQTS).doc

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Corrective action / activity for QN 61673

Corrective action / activity for QN 62268 (Monika in SQTS)

 

Root Cause Description:

sips sticked too high:  wrong have done rework- replacing main carrier- the old sips wasn't completely taicked out

armrest's vinyl sticked out: manual fault

loose clips:

dirt under the foil: burr on main carrier- supplier fault

overheated foil: fault from vacuum process

not fully moulded retainer: supplier fault

wrong cut hole on decor trim-sharp: wrong rework was done

 

Root Cause Verification Description:

sips sticked too high:we checked rejected panel

armrest's vinyl sticked out: we checked rejected panel

loose clips:

dirt under the foil: we cut rejected panel to see kind of dirt

overheated foil: we faced this problem during lamination process

not fully moulded retainer: we checked rejected panel

wrong cut hole on decor trim-sharp: we checked rejected panel

 

Escape Point Description:

sips sticked too high: before stick new upper sips

armrest's vinyl sticked out: just after conecting bezel and armerst

loose clips:

dirt under the foil: just after lamination process

overheated foil: just after lamination process

not fully moulded retainer: during EOL inspection

wrong cut hole on decor trim-sharp: just after rework

 

Permanent Corrective Action Description:

sips sticked too high:

armrest's vinyl sticked out:

loose clips:

dirt under the foil: the problem was claimed to supplier; 100% checking just after lamination process

overheated foil: the rejected panel was shown qality gate operators (station just after lamination process). 100% checkin main carriers for this fault just after lamination. If the problem appears- changing lamination temperature.

not fully moulded retainer: about the problem the supplier was informed; he established containment action- 100% control main cariiers. The rejected panel was shown EOL and Containment staff- 100% checking retainers during final inspection.

wrong cut hole on decor trim-sharp: we finished this rewok so the problem now doesn't exist.

 

Verification and Validation Description:

sips sticked too high:

armrest's vinyl sticked out:

loose clips:

dirt under the foil: during EOL inspection

overheated foil: during EOL inspection

not fully moulded retainer: during Containment inspection

 

Preventive Action Description:

sips sticked too high:

armrest's vinyl sticked out:

loose clips:

dirt under the foil: 100% cleaning main carriers  before glueing process.

 

Other Applications:

NA

 

Attachments

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