Popular Woodworking - 136 -2003.pdf

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October 2003 Popular Woodworking
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INTRODUCING DELTA X 5 TOOLS
IF YOU’VE BEEN DREAMING OF A DELTA
THIS DEAL IS YOUR WAKE UP CALL.
When you buy one of our new X 5 tools, it's almost like putting money back in your pocket. Because all X 5
tools come with your choice of one of 4 free tools or a cash rebate. You’ll also get over $2000 in savings with
Delta’s X-treme Savings Book, up to $500 in free accessories and a best in class 5-year warranty. And with
a deal this good, your dream can become a reality. Call 1-800-438-2486 (US) or 1-800-463-3582 (Canada).
Just look for the Delta tools specially marked with X 5 .
VISIT DELTAMACHINERY.COM FOR A FREE X 5 CATALOG.
Your achievement. Our tools.
CIRCLE NO. 113 ON FREE INFORMATION CARD.
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contents
IN EVERY ISSUE
20 Shop-made Squaring Sticks
TRICKS OF THE TRADE
Two cleverly machined sticks will confirm that an
assembly is square. Also: Build a better blast gate;
promote household peace with a doorbell.
28 Jet’s JBM-5 Mortiser
ENDURANCE TEST
With a few small tune-ups, this benchtop
machine can handle any “boring” task.
20
30
30 DeWalt’s New Planer
TOOL TEST
This planer has it all – including a
three-knife cutterhead. Also tested: new
chipbreakers, very inexpensive clamps
and an 8" dado stack for $50.
34 The Magic Trammel Jig
INGENIOUS JIGS
You don’t have to go around and around
looking for ways to rout precise circles or
ovals – just build this simple device.
By Nick Engler
38 Right Time for Splines
POWER-TOOL JOINERY
Learn how to make one of the best joints
to align miters – the simple spline.
By Bill Hylton
49 Fixed-base Routers
WOODWORKING ESSENTIALS
Get a complete course in routers with our seven-part
series on this remarkably versatile power tool. In the
first installment, we give you everything you need to
know about fixed-base routers, the workhorse of the
modern shop. First of seven chapters.
By Nick Engler
34
38
Popular Woodworking (ISSN 0884-8823, USPS 752-250) is
published seven times a year in February, April, June,
August, October, November and December by F&W
Publications Inc. Editorial and advertising offices are locat-
ed at 4700 E. Galbraith Road., Cincinnati, OH 45236; tel.:
513-531-2222. Unsolicited manuscripts, photographs and
artwork should include ample postage on a self-addressed,
stamped envelope (SASE); otherwise they will not be
returned. Subscription rates: A year’s subscription (7 issues)
is $28; outside of U.S add $7/year ■ Canada Publications
Mail Agreement No. 40025316. Canadian return address:
2744 Edna St., Windsor, ON N8Y 1V2 ■ Copyright © 2003 by
Popular Woodworking . Periodicals postage paid at
Cincinnati, Ohio, and additional mailing offices. Postmaster:
Send all address changes to Popular Woodworking, P.O.
Box 5369, Harlan, IA 51593 Canada GST Reg. # R122594716
■ Produced and printed in the U.S.A.
86 Back-roads Bodger
GREAT WOODSHOPS
Endeavoring to keep traditional chairmaking alive,
Don Weber traded California sun for an old general
store in Paint Lick, Ky., and couldn’t be happier.
continued on page 6
86
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