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21501 BA 460-01-E
VD4
Vacuum circuit-breaker
Instruction manual BA 460/01 E
ABB Power Distribution
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Your safety first – always!
That's why our instruction manual begins with these recommendations:
Only install switchgear and/or switchboards in enclosed rooms suitable for
electrical equipment.
Ensure that installation, operation and maintenance are carried out by
specialist electricians only.
Comply in full with the legally recognized standards (DIN VDE / IEC), the
connection conditions of the local electrical utility and the applicable safety
at work regulations.
Observe the relevant information in the instruction manual for all actions
involving switchgear and switchboards.
Danger!
Pay special attention to the hazard notes in the instruction manual marked with
this warning symbol.
Make sure that under operation condition of the switchgear or switchboard
the specified data are not exceeded.
Keep the instruction manual accessible to all persons concerned with
installation, operation and maintenance.
The user’s personnel are to act responsibly in all matters affecting safety at
work and the correct handling of the switchgear.
WARNUNG
Anerkannte Regeln der Technik und Betriebsanleitungen
beachten !
Gefährliche Spannung
kann elektrischen Schock und Verbrennungen verursachen.
Vor Aufnahme von Arbeiten jeder Art dieses Gerät unbedingt freischalten,
erden und kurzschließen.
WARNING
Always observe the instruction manual and follow the rules
of good engineering practice !
Hazardous voltage
can cause electrical shock and burns.
Disconnect power, then earth and short-circuit before proceeding
with any work on this equipment.
If you have any further questions on this instruction manual, the members of our
field organization will be pleased to provide the required information.
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Contents
Page
Contents
Page
1
Summary
5
4
Despatch and storage
12
1.1
General
5
4.1
Condition on delivery
12
1.2
Standards and specifications
5
4.2
Packaging
12
1.2.1 Switchgear manufacture
5
4.3
Transport
12
1.2.2 Installation and operation
5
4.4
Delivery
12
4.5
Intermediate storage
12
1.3
Operating conditions
5
5
Installation
13
1.3.1 Normal operating conditions
5
6
Commissioning / Operation
14
1.3.2 Special operating conditions
5
6.1
Note on safety at work
14
2
Technical data
6
6.2
Preparatory activities
14
2.1
Technical data
Circuit-breakers
6.3
Operation of the circuit-breaker
14
6
6.3.1 Charging the spring energy store
14
2.2
Technical data
Releases and blocking magnet
6.3.2 Closing and opening
14
6
2.3
Technical data
Motor-operated mechanisms
6.3.3 Operating sequence
15
7
6.3.4 Run-on block
16
2.4
Permissible number of switching
operations in relation to breaking current 7
7
Maintenance
17
7.1
General
17
2.5
Dimensions
7
7.2
Inspection and functional testing
17
3
Structure and function
9
7.2.1 Switching device in general
17
3.1
Structure of the breaker poles
9
7.2.2 Stored-energy spring mechanism
17
3.2
Structure of the breaker operating
mechanism
7.2.3 Breaker pole
18
9
7.3
Servicing
18
3.2.1 Releases, blocking magnet
and auxiliary switches
7.3.1 Switching devices in general
18
9
7.3.2 Stored-energy spring mechanism
18
3.2.2 Mounting of the VD4 on trucks from
other manufacturers
7.3.3 Breaker pole
18
10
7.4
Repair
19
3.3
Function
10
7.4.1 Replacement of circuit-breaker
parts and accessories
3.3.1 Charging of the spring energy store
10
19
3.3.2 Closing procedure
10
7.4.2 Touch up of surfaces
19
3.3.3 Opening procedure
10
7.5
Spare parts and auxiliary materials
19
3.3.4 Autoreclosing sequence
10
7.5.1 Spare parts
19
7.5.2 Auxiliary materials
20
3.3.5 Quenching principle of the
vacuum interrupter
10
8
Application of the
X-ray regulations
23
We reserve all rights to this publication. Misuse, particularly including duplication and making available of this manual –
or extracts – to third parties is prohibited. The information supplied is without liability. Subject to alteration.
© ABB Calor Emag Mittelspannung GmbH, 2000
4
ABB Power Distribution
1
Summary
1.3
Operating conditions
1.1
General
(Figures 2/1 and 2/2)
Your safety first – always!
1.3.1 Normal operating conditions
Design to VDE 0670, part 1000, “Common
specifications for high-voltage switchgear and
controlgear standards“ and IEC publication
60694, with the following limit values:
The vacuum circuit-breakers of type VD4 are
intended for indoor installation in air-insulated
switchgear systems. Their switching capacity is
sufficient to handle any conditions arising from
switch- ing of equipment and system components
under normal operating and fault conditions,
particularly short-circuits, within the parameters
of their technical data.
Vacuum circuit-breakers have particular advan-
tages for use in networks where there is a high
switching frequency in the working current range
and/or where a certain number of short-circuit
breaking operations are expected. Type VD4
vacuum circuit-breakers are suitable for autore-
closing, and have exceptionally high operating
reliability and long life.
• Ambient temperature:
– Maximum
+40
C
– Maximum 24 hour average
+35
C
– Minimum (according to
“minus 5 indoor class”)
–5
C
• Humidity:
– the average value of the
relative humidity, measured over
a period of 24 h, does not exceed
95%
– the average value of the water
vapour pressure, over a period
of 24 h, does not exceed
2,2 kPa
The vacuum circuit-breakers of type VD4,
designed in column form, can be supplied both
as individual units for fixed installation and
mounted on chassis. Their basic structure is
shown in figures 2/1 and 2/2.
– the average value of the
relative humidity, over a period
of one month, does not exceed
90%
1.2
Standards and specifications
– the average value of the water
vapour pressure, over a period
of one month, does not exceed
1.2.1 Switchgear manufacture
The switchgear complies with the following
specifications in accordance with DIN VDE and
the relevant IEC publications:
1,8 kPa
• Maximum site altitude:
1000 m above sea level.
1.3.2 Special operating conditions
• VDE 0670, part 1000/IEC 60694.
Special operating conditions are to be agreed on
by the manufacturer and user. The manufacturer
must be consulted in advance about each special
operating condition:
1.2.2 Installation and operation
The relevant specifications are to be taken into
account during installation and operation,
particularly:
• DIN VDE 0101, Power installations exceeding
AC 1 kV
• VDE 0105, Operation of electrial installations
• DIN VDE 0141, Earthing systems for special power
installations with rated voltages above 1 kV
• Accident prevention regulations issued by the
appropriate professional bodies or comparable
organisations.
• Site altitude over 1000 m:
– Allow for the reduction in the dielectric
strength of the air.
• Increased ambient temperature:
– Current carrying capacity is reduced.
– Provide additional ventilation for heat
dissipation.
• Climate:
In Germany, these comprise the following safety
regulations:
– Health and Safety at Work Standards VBG 1
and VBG 4
– Avoid the risk of corrosion or other damage in
areas:
• with high humidity and/or
• with major rapid temperature fluctuations.
• Safety guidelines for auxiliary and operating
materials
• Order-related details provided by
ABB Calor Emag.
– Implement preventive measures (e.g. electric
heaters) to preclude condensation pheno-
mena.
ABB Power Distribution
5
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