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Wire Work
Wire may form the foundation of a piece of jewelry, or it may
be applied as a decoration. It is often twisted to add lightness to
a design, and can easily be formed into coils or line units of deco-
ration for flat or curved surfaces. Twists and coils of wire can be
made of round, half round, or square wire.
Keep the 14 gauge or heavier wire in coils. Wire of a lighter
gauge may be wound on spools. If kinks occur in the lighter
gauge wire they can be removed by holding the wire ends firmly
and the length taut while drawing it over the edge of a wooden
bench, or block of wood.
THE JIG
Many of the wire units, coils, and twists shown in this book
were made on jigs. The word "jig" is a mechanics' term given to
a device which is used to guide a tool or a material. A j i g makes
the forming of an article easier during construction and makes the
finished pieces mechanically more perfect. When a design re-
quires duplication of parts, a jig is often used. The one shown
here was made on a block of wood with nails spaced and ham-
mered into the wood, the nail heads sawed off, and the ends made
smooth so the wire units may be formed and removed easily.
Wire unit made on a
jig and some of the
ways it can be used
Ends turned under to make slides
for belts
Drops for necklaces
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Wire twisting
Often a design calls for a twist of given length, sometimes a tight
or loose twist. To determine the length to cut the wire is impor-
tant. The gauge of the wire as well as the number of twists the
wire is given will determine the length of the finished piece.
When round wire is used, two or more lengths are necessary for
the twist. A rope-like effect may be obtained by twisting a single
length of flat or square wire. All wire should be annealed.
Twisting wire 18 gauge or lighter
Measure the amount needed for the twist.
Loop the wire length in the center, and insert the two
loose ends through the hole in the spool. Hold the ends
in the jaws of a table vise. Insert a small steel rod
through the loop of wire, and pull
the wire taut. Hold the spool firmly against the rod.
Turn the rod to twist the wire.
Twisting wire 16 gauge or heavier
Hold the looped end of the wire in the jaws of the hand vise.
Clamp the loose end in the jaws of the table vise. Turn the
hand vise to twist the wire.
To determine the length
In cutting the wire for a definite length of finished twist, the
following examples have been given of two round wires of
different gauges and lengths.
18 gauge, 26 inches, twisted 50 times, gives 11 1/8 , inches
18 gauge, 26 inches, twisted 75 times, gives 9 5/8 inches
18 gauge, 14 inches, twisted 50 times, gives 5 1/4 inches
20 gauge, 14 inches, twisted 50 times, gives 4.7/8^ inches
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Twisting fine wire
The wire is annealed.
It is held taut while
being twisted but will
break if it is twisted
too tightly.
Twisting heavier wire
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Making a round wire coil
Coils of wire can be made on mandrels of various sizes and
shapes. The simplest is the coil of round rings made of round
wire. There are many uses for the coil. When sawed into rings
it may be made into a chain. By pulling the wire on both ends to
stretch the coil, an open wavy coil results, which may be curved
or bent to follow a line for decoration. The open coil may also be
flattened into a decorative band of overlapping rings. A cone
shaped coil can be made on a round pointed mandrel (knitting
needle). These may be used for pendants to give movement and
interest to a design and are sometimes used as a fringe for an edge.
The jig
Select a round steel mandrel the diameter of the coil de-
sired. Place between two blocks of soft wood parallel with
the grain of the wood.
Press the blocks between the jaws of the table vise to form a
groove in each block. Remove the mandrel from the
blocks, and file a groove at a right angle to the groove
made by the mandrel.
Coiling the wire
Place the mandrel between the blocks in the groove letting
the end extend beyond the blocks about 1/2 inch. Hold
the blocks in the jaws of the table vise tight enough to
hold the blocks but loose enough so the mandrel will turn
and move out of the groove as the wire is coiled. Make a
few coils on the end of the mandrel. Clamp the
mandrel and coils in the jaws of the hand vise. Hold the
loose end of the wire in the filed groove during
the coiling process to guide the wire and to keep the coil
even. Use the hand vise as a handle to turn the mandrel
to form
the coil.
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The blocks holding the mandrel
are held in the bench vise.
The protruding end of the mandrel is held in the hand
vise, and the coil is formed by turning the hand vise.
The wire is held taut and is guided by the left hand.
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