R. Botermans, P. Smith - Process Piping Design Handbook Vol. 2- Advanced Piping Design.pdf

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PROCESS PIPING DESIGN HANDBOOK
Volume One: The Fundamentals of piping Design
Volume Two: Ailvanced piping Design
PROCESS PIPING DESIGN
HANDBOOK
Volume Two
Advanced Piping Design
Rutger Botermans and Peter Smith
Gulf ?ubllshing (ompany
Houston, Texas
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Proccss Pplng Dcslgn Hondbook
Volumc Two: Advonced Piping Des,gn
From Thc Family Smith
Copyright O 2008 by Gulf publishing Company, Houston, Texas. All rigms
reserved. No pan of this publication may be reproduced or transmifteo In
form without the prior written permission of the publisher,
any
This book is dedicated to my son Stewart,
who is a constant source of inspiratbn and motivation to me
He is sadly missed by hk family and ftiends,
but he is never fat away.
Gulf Publishing Company
2 Greenway Plaza, Suite 1020
Houston, TX 77046
10987654321
Stewart Smith, Musician
March 11, 1972, to October 21,zOOs
ISBN- l0: l-933762- t8-7
ISBN-13: 978- l-933762- t8-0
Library of Congress Cataloging-in-publication Data
Smith, Peter.
Process piping design handbook.
v. cm.
Includes bibliographical references and index.
Contents: 1. The fundamentals of piping design / peler
Peter Smith.
ISBN-13: 978-7-933762-04-3 (v. 1 : acid_free paper)
ISBN-10: I-933'762-04-'7 (v. 1 : acid_fr"" o"o.l)-
tSBN-I3: g'78-L-933762'1A.O k. 2 , acia tree paper)
rSBN-10: 7-933762-1-8-j (v. 2 : acid_free paper)
1. Pipelines*Design and construction. 2. eiping_oesign
and conetruction. 3. piping_Computer aided desiqn. 4.
Petroleum refineries-Equipment
Rutger. II. Title.
TA660. P55S65 2007
521 . At 6'72-dc22
and supplies. f. Botermans,
2006038256
Printed in the United States of Amerrca
Printed on acid-free paper. m
Text design and composition by TlpS Technical publishing, Inc.
Smith -- 2. Advanced piping design / Rutger Boiermans and
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ii'
List of Figures xi
List of Thbles xix
Foreword xxi
Preface xxiii
Basic Plant layout............
.........,...,.,., 1
1.1 Introduction 1
L.2 Guidelines for Laying out the Plant 9
Pumps............
..........23
2.1 Infoductton 23
2.2 lffes of Plrmps 23
2.3 Types ofDrivers 26
2.4 Applicable International Codes 26
2.5 Piping---Specific Guidelines to Layout 43
2.6 A1rnllary Piping 54
2.7 Piping Support and Stress Issues 55
Compressors...
..........57.
3.1 Intrcduction 57
3.2 Tlpes of Compressors 57
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vlll ll tl tl\
(lutlt'nls lx
:t.,l l)rlv(,rs S8
:t,4 Al)l)lical)lc llr((,nlational Codes 5g
11..5 l,iping-Specific Cuidelines to Layout 65
Cooling Towers ...........
..................177
tl. I Introduction 177
19.2 Types of Cooling Towers 177
[t.3 lnlet and Outlet Piping 178
u.4 Piping Support and Stress Issues 182
Exchangers.....
.......... g3
4.1 Introduction 83
4.2 Types of Exchangers g4
4.3 Applicable International Codes 85
4.4 Piping-Specific Guidelines to LayoLrt 92
4.5 Piping Support and Stress Issues 109
Relief Systems.
........ 183
9.1 Introduction 183
9.2 T)?es of Relief Devices 184
9.3 Applicable International Codes 184
9.4 Inlet and Outlet Piping 188
9.5 Piping Support and Stress Issues 195
Fired Heaters
.......... I 11
5.1 Introduction 111
5.2 Types of Heaters 11 1
5.3 Applicable International Codes 116
5.4 Piping-Specific cuidelines to Layofi 124
10
Pipe Ways.......
........197
5 . 5 Operation and Maintenance Influencing piping
Design 131
5.6 Piping Support and Stress Issues 134
10.1 Intloduction 197
10.2 Types of Pipe Ways 198
10.3 Piping and Support 199
10.4 Trenched Piping 215
10.5 Safety Precautions 216
10.6 Underground Piping 217
Tanks..............
........ ,l35
6.1 Introduction 135
6.2 Types of Tanks 135
6.3 Applicable International Codes 136
6.4 Piping-Specific Guidelines to Layout 148
fndex..............
........219
Columns.........
........ 165
7.1 Introduction 165
7.2 Internals 165
7.3 Applicable International Code 166
7.4 Piping-specific cuidelines to Layofi 167
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F
List of Figures
Ilgure 2-1
(A) Pump types: (B) centritugal pump, (C)
multiplunger reciprocating pump, (D) rotary pump
(courtesy of Red Bag/Bentley Systems, Inc., and 2.18,
BHP Pumps; 2.1C, FlowseNe; 2.1D, Waukesha). 24
l;lgwe 2-2
Net positive suction head (courtesy of Red
Bag/Bentley Systems, Inc.). 44
Iigure 2-3
Suction and discharge piping clearances (courtesy of
Red Bag/Bentley Systems, Inc.). 46
l;igrfie 2-4
Horizontal pump reducer positions (courtesy of Red
Bag/Bentley Systems, Inc.). 48
|igure 2-5
Reducer and conical-basket strainer positions
(courtesy of Red Bag/Bentley Systems, Inc.). 50
lfigure 2-6
Vertical pump piping anangements (courtesy of Red
Bag/Bentley Systems, Inc.). 52
lrigure 3-1
A single cylinder machine (angle type). It will operate
at low speed and may be single or double acting
(courtesy of Red Bag/Bentley Systems, Inc.). 67
Figure 3-2
A balanced horizontally opposed multicylinder
machine. It will operate at low speed and may be
single or double acting; it also can be multistage
(courtesy of Red Bag/Bentley Systems, Inc.). 67
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