Focus_bebny_na_tarcze.pdf

M-2300-ZX3

2000-2004 Focus SVT Brake Conversion Kit

INSTRUCTION SHEET

NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF

FORD RACING PERFORMANCE PARTS.

Please contact the Tech “Hot Line” for the most current instruction information (586) 468-1356

! ! ! PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION ! ! !

OVERVIEW:

This kit is designed for the use on 2000 – 2004 Focus. The use of a floor hoist is recommended. If you do not have

access to one, use a hydraulic floor jack and jack stands to raise the vehicle.

! ! ! CAUTION: JACK STANDS MUST BE USED ON A LEVEL SURFACE AND BE SECURELY SEATED.

FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR VEHICLE DAMAGE ! ! !

KIT INCLUDES:

Item # Qty

Description

Part Nuber

Knuckle - RF

2M5Z-3K185-AA

Knuckle - LF

2M5Z-3K186-AA

Hub Assembly - Front

YS4Z-1104-AA

Hub Retaining Nut - Front

6S4Z-3B477-AA

Brake Rotors - Front

2M5Z-1125-AA

Brake Caliper - RF

2M5Z-2B120-AA

Brake Caliper - LF

2M5Z-2B121-AA

2 pkgs Caliper Mount Bolt Front

W700672-S309

Parking Brake Cable Assembly

1M5Z-2A603-AB

Splash Shield - LR

2M5Z-2C028-AA

Splash Shield - RR

2M5Z-2C028-BA

Spindle - LR

98AZ-4A013-BA

Spindle - RR

98AZ-4A013-AA

Rear Hub/Bearing Assembly

YS4Z-1A034-AA

Hub Retaining Nut - Rear

YS4Z-3B477-AA

Hose Bracket - LR

YS4Z-2082-EB

Hose Bracket - RR

YS4Z-2082-FB

Brake Rotors - Rear

2M5Z-2C026-AA

Rear Caliper Brackets & Caliper Bolts 2M5Z-2B582-AA

Rear Caliper Bracket to Spindle Bolts W700684-S309

Brake Caliper - LR

1S4Z-2553-AA

Brake Caliper - RR

1S4Z-2552-AA

Brake Hose - Rear

5S4Z-2282-CA

Grease Caps – Rear Hub

YS4Z-1248-AA

1 pair Brake Pads – Rear

1S4Z-222200-BA

Tech “Hot Line” (586) 468-1356

Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356

IS-1850-0104

Page 1 of 16

M-2300-ZX3

2000-2004 Focus SVT Brake Conversion Kit

INSTRUCTION SHEET

NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF

FORD RACING PERFORMANCE PARTS.

INSTALLATION INSTRUCTIONS:

NOTES:

Unless specified otherwise, reuse the existing hardware.

Possession or access to a 2000 Focus workshop manual or equivalent is strongly recommended.

The O.E. wheels will no longer clear the brake calipers after this kit is installed. A minimum wheel

diameter of 17” will be required.

STEP 1:

Disconnect battery.

STEP 2:

Raise and support the vehicle.

Pic. 1 Front

Pic. 2 Rear

STEP 3:

Remove front and rear wheels (See Pic. 1 & Pic. 2).

REMOVAL FRONT:

NOTE:

For easier removal on some vehicles, spray penetrate on axle nuts, strut-to-knuckle pinch bolt,

lower ball joint retaining bolt and nut, and tie rod nuts.

Pic. 3

STEP 4:

Remove the right and left side hub retaining nuts (See Pic. 3). Use 31mm socket.

Tech “Hot Line” (586) 468-1356

Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356

IS-1850-0104

Page 2 of 16

M-2300-ZX3

2000-2004 Focus SVT Brake Conversion Kit

INSTRUCTION SHEET

NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF

FORD RACING PERFORMANCE PARTS.

Pic. 4

Pic. 5

STEP 5:

Remove the lower ball joint retaining bolt (reuse) from the knuckles and disconnect the lower ball joint ball

stud from knuckle (See Pic. 4 & Pic. 5). Use a T-50 torque bit and 15mm socket.

Pic. 6

Pic. 7

STEP 6:

Disconnect both tie rod ends from the knuckles (See Pic. 6). 15mm nut.

STEP 7:

Loosen brake line for later removal. Use 15mm wrench (See Pic. 7).

Pic. 8

Pic. 9

STEP 8:

Remove calipers from the knuckles. Remove plastic caps and loosen 7mm hex pins (See Pic. 8)

Disengage caliper retainer clip and remove caliper (See Pic. 9)

Tech “Hot Line” (586) 468-1356

Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356

IS-1850-0104

Page 3 of 16

M-2300-ZX3

2000-2004 Focus SVT Brake Conversion Kit

INSTRUCTION SHEET

NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF

FORD RACING PERFORMANCE PARTS.

Pic. 10

STEP 9:

Separate the rubber brake line (loosened in STEP 7) from caliper and cap rubber lines with plastic caps

(See Pic. 10).

STEP 10:

Remove Anti-Lock sensors from knuckle, if equipped with one.

Pic. 11

Pic. 12

STEP 11:

Remove the rotors (See Pic. 11).

STEP 12:

Separate the half shaft from the knuckle (See Pic. 12).

Pic. 13

Pic. 14

Tech “Hot Line” (586) 468-1356

Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356

IS-1850-0104

Page 4 of 16

M-2300-ZX3

2000-2004 Focus SVT Brake Conversion Kit

INSTRUCTION SHEET

NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF

FORD RACING PERFORMANCE PARTS.

STEP 13:

Remove the knuckle to strut pinch bolt (reuse) (See Pic. 13). Use 15mm socket.

STEP 14:

Remove the knuckles from the vehicle (See Pic. 14).

INSTALLATION FRONT:

Pic. 15

NOTE:

If dirty, wipe lower strut, lower ball joint stud, tie rod stud and axle spline. Use light anti-seize on spline

(See Pic. 15).

Pic. 16

Pic. 17

Pic. 18

STEP 15:

Support each inner bearing race of the SVT right and left knuckles (Items 1 & 2), then press the SVT

hubs (Item 3) into each knuckle (See Pic. 16, Pic. 17 & Pic. 18).

Tech “Hot Line” (586) 468-1356

Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356

IS-1850-0104

Page 5 of 16

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