Konica 7022 Service Manual.pdf
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MANUAL.PDF
SERVICE MANUAL
Models
7020/7022/7025/7030
7035/7130/7135
OCTOBER 2002
CSM-7135
KONICA BUSINESS TECHNOLOGIES, INC.
7020/7022/7025/7030
7035/7130/7135
SERVICE MANUAL
OCTOBER 2002
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Business Technolo-
gies strongly recommends that all servicing be per-
formed by Konica-trained service technicians only.
Changes may have been made to this equipment to
improve its performance after this service manual was
printed. Accordingly, Konica Business Technologies,
Inc., makes no representations or warranties, either
expressed or implied, that the information contained in
this service manual is complete or accurate. It is under-
stood that the user of this manual must assume all risks
or personal injury and/or damage to the equipment while
servicing the equipment for which this service manual
is intended.
Corporate Publications Department
© 2002, KONICA BUSINESS TECHNOLOGIES, INC.
All rights reserved.
Printed in U.S.A.
CONTENTS
CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS
.......... vii
IMPORTANT NOTICE ................................................. vii
CORONA UNIT .................................................. 2-F-1
[1] Composition ....................................... 2-F-1
[2] Mechanisms ....................................... 2-F-1
[3] Charging Control ................................ 2-F-2
[4] Transfer/Separation Control ............... 2-F-3
DEVELOPING UNIT .......................................... 2-G-1
[1] Composition ....................................... 2-G-1
[2] Mechanisms ....................................... 2-G-1
[3] M3 (Developing Motor) Control .......... 2-G-2
[4] Developing Bias Control ..................... 2-G-2
[5] Toner Density Control ........................ 2-G-3
TONER SUPPLY UNIT ...................................... 2-H-1
[1] Composition ....................................... 2-H-1
[2] Mechanisms ....................................... 2-H-1
[3] Toner Level Detection Control ........... 2-H-2
[4] Toner Bottle Detection Control .......... 2-H-2
CLEANING/TONER RECYCLE UNIT ................. 2-I-1
[1] Composition ........................................ 2-I-1
[2] Mechanisms ........................................ 2-I-1
PAPER FEED UNIT ............................................ 2-J-1
[1] Composition ........................................ 2-J-1
[2] Mechanisms ........................................ 2-J-1
[3] Paper Feed Control ............................. 2-J-2
[4] Paper Up Down Control ...................... 2-J-3
[5] Paper Size Detection Control .............. 2-J-4
[6] No Paper Detection Control ................ 2-J-6
[7] Control of Paper Level Detection ........ 2-J-6
[8] Intermediate Conveyance Control
(7030/7130/7035/7135 Only) .............. 2-J-7
FIXING UNIT ...................................................... 2-K-1
[1] Composition ....................................... 2-K-1
[2] Mechanisms ....................................... 2-K-1
[3] Fixing Temperature Control ............... 2-K-2
[4] SD4 (Cleaning Web SD) Control ....... 2-K-4
ADU/PAPER EXIT SECTION ............................ 2-L-1
[1] Composition ....................................... 2-L-1
[2] Mechanisms ....................................... 2-L-2
[3] Paper Exit/ADU Conveyance
Switching Control ............................... 2-L-2
[4] ADU Conveyance Control .................. 2-L-3
OTHER CONTROLS ......................................... 2-M-1
[1] Parts Energized When the Main Power
Switch is OFF .................................... 2-M-1
[2] Components Operated by Power
Switches SW1 and SW2 ................... 2-M-1
[3] Fan Control ........................................ 2-M-2
[4] Operation Unit Control ...................... 2-M-4
[5] Counter Control ................................. 2-M-5
[6] Option Control ................................... 2-M-6
DESCRIPTION ITEMS FOR DANGER, WARNING
AND CAUTION ............................................................ vii
SAFETY WARNINGS .................................................. vii
SAFETY INFORMATION
........................................... xvi
IMPORTANT INFORMATION .................................... xvi
SAFETY CIRCUITS ................................................... xvii
INDICATION OF WARNING ON THE MACHINE ..... xix
7020 SERIES LIST OF DIFFERENCE ................... xxi
LIST OF OPTIONS THAT CAN BE USED WITH THE
7020 SERIES ......................................................... xxii
7020 SERIES PRODUCT CONFIGURATORS .... xxiii
1. OUTLINE
OUTLINE OF SYSTEM .......................................... 1-1
7020 SERIES PRODUCT SPECIFICATIONS ....... 1-2
CENTER CROSS SECTION ................................. 1-5
DRIVE SYSTEM DIAGRAM .................................. 1-6
[1] Main Drive .............................................. 1-6
[2] Developing Drive .................................... 1-7
[3] Paper feed Drive .................................... 1-8
[4] ADU Drive ............................................ 1-10
[5] Reading Drive ....................................... 1-11
[6] Toner supply Drive ............................... 1-12
2. UNIT EXPLANATION
EXTERNAL SECTION ....................................... 2-A-1
[1] Composition ....................................... 2-A-1
DRIVE SECTION ............................................... 2-B-1
[1] Composition ....................................... 2-B-1
[2] Mechanisms ....................................... 2-B-1
[3] M1 (Main Motor) Control .................... 2-B-2
READ SECTION ................................................ 2-C-1
[1] Composition ....................................... 2-C-1
[2] Mechanisms ....................................... 2-C-1
[3] M2 (Optical Motor) Control ................ 2-C-2
[4] Exposure Control ............................... 2-C-5
[5] Original Reading Control .................... 2-C-6
[6] APS Control ........................................ 2-C-7
[7] AE Control .......................................... 2-C-9
WRITE UNIT ...................................................... 2-D-1
[1] Composition ....................................... 2-D-1
[2] Mechanisms ....................................... 2-D-1
[3] M5 (Polygon Motor) Control ............... 2-D-2
[4] Image Write Control ........................... 2-D-3
DRUM UNIT ....................................................... 2-E-1
[1] Composition ....................................... 2-E-1
[2] Mechanisms ....................................... 2-E-1
[3] PCL/TSL Control ................................ 2-E-2
[4] Separation Claws Control .................. 2-E-2
[5] Paper Entrance Guide Plate Control . 2-E-3
3. DISASSEMBLY / ASSEMBLY
EXTERNAL SECTION ....................................... 3-A-1
[1] Replacing the Ozone Filter ................ 3-A-1
iii
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