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WOODWORKS: INTERMEDIATE PROJECT 2003-2004
PATIO PLANTER
This planter is designed to make patio or deck gardening much easier. Instead of just filling the well with dirt and putting in individual flowers or plants,
you can simply use pre-potted plants. That makes it easy to change plants as the seasons turn or unload the planter and move it to a new location.
• We designed this piece to hold pots up to 11
"
dia. and 10-1/2
"
high. To create the illusion of a dirt-filled planter, you can fill in around the pots
with wood chips, bark or other mulch. The base or bottom of the planter has 7/8
"
holes drilled every 6
"
to drain away water. The sideboards
have a 1/4
"
space between them to ventilate the mulch and keep it from getting soggy.
• The planters can be built in two different lengths, but you can also adapt them to meet any size requirement. You can even change the width
by nailing a pressure-treated 2 x2 to the side of the 2 x 12 base to accommodate a slightly wider pot.
This project gives intermediate woodworking students the opportunity to complete a sizeable project while employing such skills as measuring, templating,
crosscutting and assembly with screws. Since these planters can be made to fit a particular space, this project is also a good exercise in custom-sizing.
–1–
CONTINUED - WOODWORKS: INTERMEDIATE PROJECT 2003-2004 PATIO PLANTER
TOOLS REQUIRED
Hand Tools
– 12
"
Speed Square (as cutting
guide with circular saw)
– Block plane
– Bar clamps
– Hammer
– Tape measure
Power Tools
– Jigsaw
– Circular saw or table saw
– Electric drill with pilot /
countersink bit and 7/8
"
wood boring bit
– Power screwdriver
Miscellaneous
– Pencil
– Safety glasses
– Exterior wood glue
– Gloves for finishing
– Sandpaper
– Masking tape
– Clean, lint-free cloths
– Mineral spirits (for oil-
based finishes)
– Water-filled metal container
with tight-fitting lid
– Exterior paint pad, brush
or roller
SHOPPING LIST
CUTTING LIST
Large Planter
Item
Quantity
Large Planter
Key Pcs. Part
Size
2 x 12 pressure-treated pine
1 @ 10
'
A
4
Treated pine legs 1-1/2
"
x 11-1/4
"
x 13
"
2 x 6 cedar
2 @ 8
'
, 1 @ 6
'
B
1
Treated pine base 1-1/2
"
x 11-1/4
"
x 47-1/2
"
5/4 x 6 cedar
2 @ 8
'
C
4
Cedar side panels 1-1/2
"
x 5-1/2
"
x 47-1/2
"
D
4
Cedar end panels* 1-1/2
"
x 5-1/2
"
x 14-1/4
"
Small Planter
Item
E
2
Cedar side aprons* 1-1/16
"
x 4-1/2
"
x 56-3/4
"
Quantity
F
2
Cedar end aprons* 1-1/16
"
x 4-1/2
"
x 20-1/4
"
2 x 12 pressure-treated pine
1 @ 8
'
2 x 6 cedar
3 @ 6
'
Small Planter
Key Pcs. Part
5/4 x 6 cedar
1 @ 12
'
Size
A
4
Treated pine legs 1-1/2
"
x 11-1/4
"
x 13
"
Either Planters
Item
B
1
Treated pine base 1-1/2
"
x 11-1/4
"
x 35-1/2
"
Quantity
C
4
Cedar side panels 1-1/2
"
x 5-1/2
"
x 35-1/2
"
2-1/2
"
deck screws
24
D
4
Cedar end panels* 1-1/2
"
x 5-1/2
"
x 14-1/4
"
3
"
deck screws
28
E
2
Cedar side aprons 1-1/16
"
x 4-1/2
"
x 44-3/4
"
8d galvanized finish nails
24
F
2
Cedar side aprons* 1-1/16
"
x 4-1/2
"
x 20-1/4
"
NOTE:
The wood for this project should be a naturally rot resistant species,
such as cedar or redwood, especially for the exposed parts. Hidden parts can
be less expensive pressure-treated pine or construction-grade boards.
*Lengths are approximate. Cut these pieces to fit.
WOOD FINISHING PRODUCTS
Recommended Finish
Thompson’s
®
Water Seal
™
Deck & House Latex or
Oil Stain. Available in 117 solid and semi-transparent
colors in both latex and oil formulas for the legs and
apron and Thompson’s
®
Water Seal
®
Clear Wood
Protector for the body.
Alternate Finish
Thompson’s
®
Water Seal
®
Tinted Wood Protector.
Available in five colors: Honey Gold, Natural Cedar,
Rustic Red, Nutmeg Brown and Coastal Gray.
–2–
CONTINUED - WOODWORKS: INTERMEDIATE PROJECT 2003-2004 PATIO PLANTER
BEFORE YOU BEGIN
Good craftsmanship begins and ends with good work habits, so make
the following steps part of your routine workshop practice. If you have
any doubts or questions about how to proceed with a project, always
discuss them with your shop instructor.
• Carefully and fully review plans and instructions before putting a
tool to the project lumber.
• Work sensibly and safely. Wear safety goggles when doing work
that creates flying chips and sawdust; wear the appropriate
respirator whenever making sawdust or working with thinners
or other solvents.
• At the end of every work session, clean up your shop area and put
away all portable tools.
7.
Rip (saw wood along the grain) the 5/4 x 6 deck boards to 4-1/2
"
wide to make the top apron frame. Use a table saw or a circular saw
with a rip guide. Plane and sand the cut edge to match the factory-
machined edges. Cut pieces (E) and (F) to length, making sure to
miter the ends.
8.
Glue and nail the side apron pieces (E) flush with the side panels.
Then glue and nail the end apron pieces (F) to the end panels. You’ll
notice the inside edge of F will be about 1/4
"
out from the inside of the
planter to adequately cover the tops of the legs. Drill the 7/8
"
drain
holes in the planter bottom; space them apart about every 6 inches.
PROTECTING YOUR PROJECT
Any type of wood that’s used outdoors needs protection from water
damage. The two finishing options for this project not only provide
ample protection but also liven the wood with your choice of many
colors. The recommended finish combines Thompson’s
®
Water Seal
™
Deck & House Latex or Oil Stain with Thompson’s
®
Water Seal
®
Clear
Wood Protector; for the alternate finish you can use Thompson’s
®
Water Seal
®
Tinted Wood Protector. Both exceed industry standards
for waterproofing on wood and also provide optimum protection
from mildew and from ultraviolet (UV) damage that comes from the
sun’s radiation.
CUTTING AND ASSEMBLY
PROCEDURE
1.
With a piece of cardboard, make a full-size template for the legs (A)
from a 400% enlargement of Figure B. Trace the template outline onto
the pressure-treated 2 x 12. Sand the edges with a finish or belt sander
followed by 100-grit hand sanding to ease the edges.
2.
To make the cedar side and end panels (C and D), make crosscuts
with a circular saw using the Speed Square as a guide. Hold it firmly
against the back of the 2 x 6.
Woodworker’s Tip:
Be sure to choose a waterproofer that claims
to exceed industry standards for waterproofing on wood.
3.
Plane chamfers on the edges where the side and end panels meet, at
the lower edge of the upper end panel (D) and the upper edge of the
lower end panel (D). Similarly, plane chamfers at the lower edge of the
upper side panel (C) and the upper edge of the lower side panel (C).
These chamfers should be about 3/8
"
wide when completed.
FINISHING TIPS
• When you apply Clear or Tinted Wood Protector, do not mix it with
other waterproofing products because variations in the final
appearance of the surface being treated may result. Also, do not
thin these products.
• Coverage: The approximate coverage of oil or latex stain on smooth
wood is 250 to 300 square feet per gallon. The approximate cover-
age of Clear Wood Protector on cedar is 300 to 400 square feet per
gallon. A gallon of Tinted Wood Protector will cover about 250 to
300 square feet.
Woodworker’s Tip:
Clamp a board to the edge of your work-
bench to stop the work piece from drifting while you stroke the
edge of the board with the block plane.
NOTE:
Before assembling the planter, you will get neater results with
the recommended finish by staining the legs and apron pieces with
the latex or oil stain first and then applying the Clear Wood Protector
to the side and end panels. See FINISHING TIPS.
Recommended Finish:
If you want distinctive color along with excellent protection, use
Thompson’s
®
Water Seal
™
Deck & House Latex or Oil Stain, both of
which come in solid and semi-transparent formulations and are avail-
able in 117 ready- and custom-mixed colors. In this project, we chose
a two-tone look by using a combination of Thompson’s
®
Water Seal
™
Deck & House Latex or Oil Stain with Thompson’s
®
Water Seal
®
Clear
Wood Protector, which marries color with the wood’s natural beauty.
4.
Cut the 2 x12 base (B) to length, then screw the lower side panels
to the edges aligning the base and sides so they’re flush on the bottom
face. Pre-drill for each screw using a pilot /countersink combination
bit. Then screw the ends to the sides with 3
"
deck screws.
5.
Shim the base up 1-3/4
"
on each side using scrap pieces of wood, then
clamp the legs one at a time to the sides. Screw the lower sides to the legs
from the inside with 2-1/2
"
deck screws. Use three screws per leg.
6.
Clamp the upper sides flush to the tops of the legs. Be sure to align
the upper and lower side ends before drilling and screwing these
pieces in place. Again, use three 2-1/2
"
deck screws per leg. Next,
screw the upper end panels (D) to the upper sides. Make sure the
chamfers face each other on each side.
–3–
CONTINUED - WOODWORKS: INTERMEDIATE PROJECT 2003-2004 PATIO PLANTER
9.
Before applying the latex or oil stain, read and follow the directions
found on the back of the can. To ensure good penetration, do not apply
in direct sunlight or on hot days. Be sure that both surface and air tem-
perature are above 50° F and below 95° F during application and for
48 hours after application, and do not apply product if rain is forecast
within 24 hours of application.
19.
In most applications, only one light coat is necessary. Apply with
a brush, roller or by dipping the piece into the product following
directions on the can. Regardless of which application method is used,
remove excess within 15 minutes by redistributing it to drier areas or
wiping it off.
20.
Use only with adequate ventilation. Oiliness and tackiness will
result if over-applied or applied to wet or damp surface or if overnight
temperature falls below 50° F within 48 hours of application. Excessive
oiliness caused by over-application may be removed by scrubbing wood
with a concentrated degreaser.
10.
The surface must be free of all mildew, dust, dirt, oil, soot, grease
and other contaminants. If the surface is damp or wet from cleaning
or weather, allow the surface to dry completely (a minimum of 48 hours)
before application. Shake or mix thoroughly before application;
mechanical shaking is recommended.
21.
Allow at least 48 hours to dry. Drying time will vary depending on
the substrate, temperature and humidity.
11.
Since in-store color samples may vary slightly when stain is applied
to wood (based on color, texture, grain, porosity and type of wood),
apply the stain to a small test area and let it dry to determine final color
before proceeding with the entire project.
22.
Clean brushes and equipment with mineral spirits, then rinse with
clean water.
12.
Apply stain with an exterior paint pad, brush or roller. When
rolling, be sure to go back and brush-in stain to ensure even coverage.
When using a pad or brush, keep the leading edge wet and distribute
stain evenly. This will help avoid lap marks and keep color uniform.
NOTE:
The length of protection will vary depending on environment.
Perform the splash test once a year to see whether reapplication is nec-
essary. For maximum protection from color change and other damage
caused by the sun, reapplication is recommended every year. Vertical
and horizontal surfaces will experience color changes at different rates.
13.
Use only with adequate ventilation. Oiliness and tackiness will
result if over-applied or applied to wet or damp surface or if overnight
temperature falls below 50° F within 48 hours of application. Excessive
oiliness caused by over-application may be removed by scrubbing wood
with a concentrated degreaser.
Woodworker’s Tip:
Unsure if you need to protect? Perform the
splash test. Sprinkle water on various sections of surface to be
sealed. If water absorbs and darkens color of substrate within
5 seconds, the surface is porous and considered ready to be
treated. If water beads up or otherwise sits on top of surface, the
surface doesn’t need protection at this time.
14.
Work from top to bottom or side to side in areas small enough to
allow the leading edge to remain wet at all times during application.
Use natural breaks as boundaries to divide large areas into more man-
ageable work areas.
IMPORTANT:
Place rags, steel wool and waste immediately after use in
a sealed, water-filled metal container.
15.
One coat of stain is recommended, but a second coat can be
added if desired. Allow the first coat to dry thoroughly (approximately
4 hours for latex, 24 hours for oil) before second application. Drying
time will vary depending on the substrate, temperature and humidity.
PRODUCT SAFETY
For your safety and the safety of those you work with, always read the
safety warnings, which manufacturers print on their labels, and follow
them to the letter. Typical safety advice and instructions will contain
information such as the following:
16.
For oil-base stain, clean brushes and equipment with mineral
spirits, then rinse with clean water. For latex stain, clean brushes
and equipment with soap and water.
WARNING!
Removal of old paint by sanding, scraping or other means
may generate dust or fumes that contain lead. Exposure to lead dust
or fumes may cause brain damage or other adverse health effects,
especially in children or pregnant women. Controlling exposure to lead
or other hazardous substances requires the use of proper protective
equipment, such as properly fitted respirator (NIOSH approved) and
proper containment and cleanup. For more information, call the
National Lead Information Center at 1-800-424-LEAD (in US) or
contact your local health authority.
17.
To apply Thompson’s
®
Water Seal
®
Clear Wood Protector to the
body, follow the directions given for the alternate finish.
Alternate Finish:
18.
For a traditional one-tone color finish, before applying
Thompson’s
®
Water Seal
®
Tinted Wood Protector over the entire
surface, a small trial patch is recommended to determine the
desired look.
Contents are
COMBUSTIBLE
. Keep away from heat and open flame.
Contains
ALIPHATIC HYDROCARBONS
.
–4–
CONTINUED - WOODWORKS: INTERMEDIATE PROJECT 2003-2004 PATIO PLANTER
VAPOR HARMFUL.
Use Only With Adequate Ventilation. To avoid
overexposure, open windows and doors or use other means to ensure
fresh air entry during application and drying. If you experience eye
watering, headaches, or dizziness, increase fresh air supply, or wear
respiratory protection (NIOSH/ MSHATC23C or equivalent) or leave the
area. Avoid contact with eyes and skin. Wash hands after using. Keep
container closed when not in use. Do not transfer contents to other
containers for storage.
FIRST AID:
In case of eye contact, flush thoroughly with large amounts
of water for 15 minutes and get medical attention. For skin contact,
wash thoroughly with soap and water. In case of respiratory difficulty,
provide fresh air and call physician. If swallowed, get medical attention
immediately.
DELAYED EFFECTS FROM LONG-TERM
OCCUPATIONAL EXPOSURE.
Contains solvents that can cause permanent brain and nervous system
damage. Intentional misuse by deliberately concentrating and inhaling
the contents can be harmful or fatal.
WARNING:
This product contains chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm.
DO NOT TAKE INTERNALLY. KEEP OUT OF THE REACH
OF CHILDREN.
SAFE DISPOSAL OF RAGS AND WASTE.
Rags, steel wool or waste soaked in Thompson’s
®
Water Seal
®
Tinted
Wood Protector may spontaneously catch fire if improperly discarded.
Immediately after use, place rags, steel wool or waste in sealed, water-
filled metal container. Dispose of in accordance with local fire regulations.
This project was adapted with permission from
American
Woodworker
magazine, Home Services Publications, Inc., an
affiliate of Reader’s Digest Association, Inc., Suite 700, 2915
Commers Drive, Eagan, MN 55121. ©Copyright 2002. All rights
reserved. For subscriptions call toll-free: 1-800-666-3111.
–5–
Plik z chomika:
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