MN05013003Z_EN.pdf

Operating Instructions

05/10 MN05013003Z-EN

replaces 05/04 AWB2528-1508GB

Control Relay

 500,  700

All brand and product names are trademarks or

registered trademarks of the owner concerned.

Emergency On Call Service

Please call your local representative:

http://www.eaton.com/moeller/aftersales

Hotline of the After Sales Service:

+49 (0) 180 5 223822 (de, en)

AfterSalesEGBonn@eaton.com

Original Operating Instructions

The German-language edition of this document is the

original operating manual.

Translation of the original operating manual

All editions of this document other than those in

German language are translations of the original

German manual.

1 st published 2004, edition date 05/04,

2 nd edition 05/10,

See revision protocol in the “About this manual“

chapter

Production:DHW

Translation:globaldocs GmbH

No part of this manual may be reproduced in any form

(printed, photocopy, microfilm or any other process) or

processed, duplicated or distributed by means of

electronic systems without written permission of

Eaton Industries GmbH, Bonn.

Subject to alteration without notice.

Danger!

Dangerous electrical voltage!

Before commencing the installation

• Disconnect the power supply of the device.

• Ensure a reliable electrical isolation of the low voltage for the

24 volt supply. Only use power supply units complying with

IEC 60 364-4-41 (VDE 0 100 Part 410) or HD 384.4.41 S2.

• Ensure that devices cannot be accidentally restarted.

• Verify isolation from the supply.

• Deviations of the mains voltage from the rated value must

not exceed the tolerance limits given in the specifications,

otherwise this may cause malfunction and dangerous

operation.

• Earth and short circuit.

• Cover or enclose neighbouring units that are live.

• Follow the engineering instructions (AWA) of the

device concerned.

• Emergency stop devices complying with IEC/EN 60 204-1 must

be effective in all operating modes of the automation devices.

Unlatching the emergency-stop devices must not cause restart.

• Only suitably qualified personnel in accordance with

EN 50110-1/-2 (VDE 0105 Part 100) may work on

this device/system.

• Devices that are designed for mounting in housings or control

cabinets must only be operated and controlled after they have

been installed with the housing closed. Desktop or portable

units must only be operated and controlled in enclosed

housings.

• Before installation and before touching the device ensure

that you are free of electrostatic charge.

• The functional earth (FE) must be connected to the protective

earth (PE) or to the potential equalisation. The system installer

is responsible for implementing this connection.

• Measures should be taken to ensure the proper restart of

programs interrupted after a voltage dip or failure. This should

not cause dangerous operating states even for a short time.

If necessary, emergency-stop devices should be implemented.

• Connecting cables and signal lines should be installed so

that inductive or capacitive interference does not impair the

automation functions.

• Wherever faults in the automation system may cause

damage to persons or property, external measures must be

implemented to ensure a safe operating state in the event of

a fault or malfunction (for example, by means of separate limit

switches, mechanical interlocks etc.).

• Install automation devices and related operating elements in

such a way that they are well protected against unintentional

operation.

• Suitable safety hardware and software measures should be

implemented for the I/O interface so that a line or wire

breakage on the signal side does not result in undefined

states in the automation devices.

Contents

About This Manual..................................................................... 7

0.1

List of revisions ............................................................................ 7

0.2

Device designation....................................................................... 7

0.3

Writing conventions ..................................................................... 8

1 .............................................................................................. 9

1.1 Target group................................................................................. 9

1.2 Proper use.................................................................................... 9

1.2.1 Improper use................................................................................ 9

1.3 Overview...................................................................................... 10

1.4 Versions ....................................................................................... 12

1.4.1 Key to part numbers..................................................................... 14

1.5 operating principles ............................................................... 15

1.5.1 Key Pad ........................................................................................ 15

1.5.2 Selecting menus and entering values .......................................... 15

1.5.3 Choosing the main and system menu ......................................... 16

1.5.4 Status indicator  .................................................................... 17

1.5.5 Status display for local expansion ................................................ 17

1.5.6 Advanced Status display .............................................................. 17

1.5.7 LED display ........................................................................... 18

1.5.8 Menu structure ............................................................................ 18

1.5.9 Selecting or toggling between menu items ................................. 22

1.5.10 Cursor display............................................................................... 22

1.5.11 Set value ...................................................................................... 23

2 Installation .................................................................................. 25

2.1 Mounting...................................................................................... 26

2.1.1 Mounting on top-hat rail ............................................................... 26

2.1.2 Screw mounting........................................................................... 27

2.2 Connecting the expansion device ................................................ 28

2.3 Terminations ................................................................................ 29

2.3.1 Tools............................................................................................. 29

2.3.2 Cable cross-sections .................................................................... 29

2.4 Connecting the power supply ...................................................... 29

2.4.1 Cable protection ........................................................................... 29

2.4.2 Supplying AC basic units.............................................................. 29

2.4.3 Supplying AC expansion units...................................................... 30

2.4.4 Supplying DC basic units.............................................................. 31

2.4.5 Supplying DC expansion devices ................................................. 31

2.5 Connecting inputs ........................................................................ 32

2.5.1 Connect digital AC inputs............................................................. 32

2.5.2 Connecting easy DC digital inputs ............................................... 36

2.5.3 Connecting analog inputs............................................................. 37

2.5.4 Connecting high-speed counters and frequency generators ....... 41

Operating instructions 05/10 MN05013003Z-EN www.eaton.com

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