Axle.pdf

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019001-1002H_S000W_733R9_T00DT.fm
AXLE – AXLE SYSTEM
AH–1
AXLE SYSTEM
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help you find the cause of the problem.
The numbers indicate the ranked order of probability of each
of the possible causes. Check each part in the order
suggested. If necessary, replace the applicable parts.
Symptom
Suspected area
See page
1. Front wheel alignment
SP-2
2. Rear wheel alignment
SP-10
Vehicle unstable
3. Steering linkage
-
4. Hub bearing
AH-1
5. Front stabilizer bar
SP-42
1. Wheels (Out of balance)
TW-2
Front wheel shimmy
2. Front shock absorber
SP-18
3. Hub bearing
AH-1
1. Wheels (Out of balance)
TW-2
Rear wheel shimmy
2. Rear shock absorber
SP-55
3. Hub bearing
AH-1
AH
434856000.006.png
AH–2
AXLE – AXLE SYSTEM
ON-VEHICLE INSPECTION
1. REMOVE FRONT WHEEL
2. SEPARATE FRONT DISC BRAKE CALIPER
ASSEMBLY (See page AH-6 )
3. REMOVE FRONT DISC (See page BR-50 )
4. INSPECT FRONT AXLE HUB BEARING
(a) Inspect the axle hub backlash.
(1) Using a dial indicator, check the backlash near
the center of the axle hub.
Maximum:
0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace
the bearing.
C107912
C107911
(b) Inspect the axle hub runout.
(1) Using a dial indicator, check the runout of the
surface of the axle hub.
Maximum:
0.05 mm (0.0020 in.)
If the runout exceeds the maximum, replace
the bearing and axle hub.
5. INSTALL FRONT DISC (See page BR-52 )
6. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
(See page AH-10 )
7. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
8. REMOVE REAR WHEEL
9. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY (See
page BR-60 )
10. INSPECT REAR AXLE HUB BEARING
(a) Inspect the axle hub and bearing backlash.
(1) Using a dial indicator, check the backlash near
the center of the axle hub.
Maximum:
0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace
the axle hub and bearing.
AH
C121815
434856000.007.png 434856000.008.png 434856000.009.png
AXLE – AXLE SYSTEM
AH–3
C121816
(b) Inspect the axle hub and bearing runout.
(1) Using a dial indicator, check the runout of the
surface of the axle hub.
Maximum:
0.07 mm (0.0028 in.)
If the runout exceeds the maximum, replace
the axle hub and bearing.
11. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY
12. ADJUST REAR DRUM BRAKE SHOE CLEARANCE
(See page BR-67 )
13. INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
AH
434856000.001.png 434856000.002.png
AXLE – FRONT AXLE HUB BOLT
AH–3
FRONT AXLE HUB BOLT
COMPONENTS
107 (1,089, 79)
FRONT DISC BRAKE
CALIPER ASSEMBLY
x4
AH
FRONT AXLE
HUB BOLT
FRONT DISC
N*m (kgf*cm, ft*lbf) :Specified torque
C118252E01
SUSPENSION & AXLE
AXLE
434856000.003.png 434856000.004.png
AH–4
AXLE – FRONT AXLE HUB BOLT
REMOVAL
1. REMOVE FRONT WHEEL
2. SEPARATE FRONT DISC BRAKE CALIPER
ASSEMBLY (See page AH-6 )
3. REMOVE FRONT DISC (See page BR-50 )
4. REMOVE FRONT AXLE HUB BOLT
(a) Using SST and a screwdriver or the equivalent to
hold the axle hub, remove the hub bolt.
SST 09628-10011
SST
G031912E01
Washer
INSTALLATION
1. INSTALL FRONT AXLE HUB BOLT
(a) Install the washer and the nut onto a new hub bolt,
as shown in the illustration.
(b) Using a screwdriver or the equivalent to hold the
axle hub, install the hub bolt by tightening the nut.
2. INSTALL FRONT DISC (See page BR-52 )
3. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
(See page AH-10 )
4. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
G031913E01
AH
434856000.005.png
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