6 Chassis.pdf
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CHASSIS 6-1
CHASSIS
CONTENTS
EXTERIOR PARTS
6- 2
CONSTRUCTION
6-2
REAR SEAT
6- 3
FRAME SIDE COVER
6- 3
FRONT SEAT
6- 3
FRONT FENDER
6- 3
SEAT TAIL COVER
6- 4
FRONT WHEEL
6- 5
CONSTRUCTION
6- 5
REMOVAL
6- 7
DISASSEMBLY
6- 7
INSPECTION
6- 8
REASSEMBLY AND REMOUNTING
6- 9
FRONT FORK
6-11
CONSTRUCTION
6-11
REMOVAL AND DISASSEMBLY
6-12
INSPECTION
6-14
REASSEMBLY AND REMOUNTING
6-15
STEERING
6-19
CONSTRUCTION
6-19
HANDLEBARS
6-20
STEERING REMOVAL
6-23
STEERING INSPECTION AND DISASSEMBLY
6-24
STEERING INSTALLATION
6-26
STEERING TENSION ADJUSTMENT
6-28
REAR WHEEL
6-29
CONSTRUCTION
6-29
REMOVAL
6-31
DISASSEMBLY
6-31
INSPECTION
6-32
REASSEMBLY AND REMOUNTING
6-34
REAR SUSPENSION
6-37
CONSTRUCTION
6-37
REAR SHOCK ABSORBER AND CUSHION ROD
6-39
SWINGARM
6-41
SUSPENSION SETTING
6-45
FRONT BRAKE
6-46
CONSTRUCTION
6-46
BRAKE FLUID REPLACEMENT
6-47
BRAKE PAD REPLACEMENT
6-48
FRONT BRAKE CALIPER
6-48
FRONT MASTER CYLINDER
6-51
REAR BRAKE
6-55
CONSTRUCTION
6-55
BRAKE FLUID REPLACEMENT
6-56
BRAKE PAD REPLACEMENT
6-56
REAR BRAKE CALIPER
6-57
REAR MASTER CYLINDER
6-61
TIRE AND WHEEL
6-64
TIRE REMOVAL
6-64
INSPECTION
6-64
TIRE INSTALLATION
6-65
6-2
CHASSIS
EXTERIOR PARTS
CONSTRUCTION
CHASSIS 6-
3
REAR SEAT
•
Remove the rear seat using the ignition key.
NOTE:
When remounting the rear seat, make sure to lock its striker .
FRAME SIDE COVER
•
Remove the frame side cover bolts and fasteners .
NOTE:
When installing the frame side cover, first install the upper side
to the front seat
.
FRONT SEAT
•
Remove the frame side covers .
•
Remove the front seat removing the bolts
.
•
Remount the front seat in the reverse order of removal
.
NOTE:
When remount the front seat, make sure the seat hook is in
retainer.
FRONT FENDER
•
Unhook the speed sensor lead wire from the front fender.
•
Remove the front fender by removing its bolts .
•
Remount the front fender in the reverse order of removal.
NOTE:
Face the triangle mark on the front fender plate to front side.
6-4 CHASSIS
SEAT TAIL COVER
•
Remove the rear seat, the frame side covers and the front
seat.
•
Disconnect the seat lock cable.
•
Remove the screws .
NOTE:
•
Not to expand the right and left seat tail covers larger than
required to remove
.
•
Place the rags on the seat tail cover to prevent scratching the
paint surface of the seat tail cover
.
•
Remount the seat tail cover in the reverse order of removal.
CHASSIS 6-5
FRONT WHEEL
CONSTRUCTION
® Spacer
(2 Spacer
03 Brake disc (R)
® Bearing
(5 Spacer
© Front wheel
07 Brake disc (L)
© Speed sensor
OA
Front axle
© Front axle pinch bolt
© Brake disc bolt
9
/Q
i
0
9
O'
9
0"0-
11
O
EM
19
ITEM
N-m kgf-m Ib-ft
~A
65
6 .5
47 .0
©
23
2 .3
16 .5
©
23
2 .3
16 .5
i
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