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NO.21
NOTESFROMTHESHOP
$2.s0
Sawdust
^l
-l
Edilor
DonaldB. P$chke
{Bour rHls Issrf,. As soonas\re fi.ished
the SchoolhouseClock for this issue,$'e
d€cided
to
hansit
onthewall
in
ourrecep-
tion area.
Since
$'e rcnt spacein
a
large
buildins,weoften
set
yisito$
lookinsin
to
seewhat ihe latest
project
is. The daywe
put
the SchoolhouseClockon the $,all,we
hadtwo requests
to buyit o. the spot. . .
for
$350.
Now I wasfacedrvith a toush decision.
Shoul.l I spend the s'eekend buikling
another.clockandpickup an easy$350?
Or
shouldI do what I really want to do:mo{'
the lawn and
pull
weedsin the garden?
roo|,s. A commentI hed from a lot of
guys
just
siartjng out in $ood$'orkins
soes
somethinglik€thisr
"
IU liketo builda
pmjecr
likethat SchoolhouseClock. . . if I
And the best help I kDos'of is a router
table.Elersince we built therouter lable
(shown
'n lyoods,rillr No. 20),my router
hasspenta lot moretime
makins
dust.
-
.
inslead
of collectins
it.
Okay, Don, why the bis sal€s
pilch
on
Subsciption
^,lanager
As I mention€dabo!'e.
I have
this thirg
about using tools t|at
our f€adeN are
likelx to }a!e. Althoughsevemlbrandsof
router tabl€sare on the market, I really
pr€fer
our
"home
made"veNion.
I
suess
ilhat I'm galtingat is uris:I like
Lhisrouter table, so I usedit to build the
projects
in this issue.But that soft ofim
pliesthatyou
haleiobuild lherouteltable
befo.eyoucanbuild anl oftheseprojects.
Wlich is sort of tl.ue. So, I feel a little
suilty
because
you
nay not rvanl to build
it- But I think it's a
pretty good
tool, so I
tend to encou?gebuildingil. And I drive
mys€lfcHzJ in the
process.
LrrHE
pRoJEcrs.
Turning to a ne$ sub-
jecl,
Ne're r€ceiled a lot of requestsfor
laure
prcjects.
And that
plesents
a
prob-
lem. I
don't
hale much
e\pe ence$ith
lathe work, aDdto be honest,I don'l get
that e\cited about it.
Ho!ve!er',Steve
(ournew
Assistanr
Edi
tor) is pretty goodon a lathe, so he'sthe
onethal got us goingon the Turred FNit
Bowl in tlris issu€.In fact, h€'sno1lllork-
ing on a seriesof aticles on turning.
Whx did Ne choosea boNl
(faceplate
tuming) to slalt this sedes?
Well, we d n't know rvhereto stat, so
NesatdoNnandtalkedaboutit. Stevesaid
tbat almostever! bookhe'sseenon rurn-
ing
suggeststhat
you
shouldstart out
\
th
spindle
turdns
(bet$eencenters)to leaD
I said,
"Y€ah,
bur spindl€turning
usually meanstulning legs, and ihen I
have
to build a tableto
go rvit}
the
legs."
Steye
respond€d,
"Well,
wecouldtum a
simple bowl, bul it tak€s a little mom
patierce
to leam tbe techniques.
subscdprion
Assjsranrs
Assislant
cherylscon
ConhbutngEditor
Well, we built the clock,rhe Curio
Cabiner,ihe LazySusanandihe Tdlet
(all
sho$n in
this
issue)$'ith
only two maJol
lools: a Lablesaw and a router- That\
celtainly not muchin the way of tools.
Aclually, I'll hale
to adnit thal
you
do
ncedonemoretool. Patience.All ofthe-.e
proj€cts
involvemitered
joinis.
Although
one miter is not all that difficult to cut,
$'henyouhale to cutselemlnitels
(for
aD
ociagonalfrane, for instance),thex all
haveto mateperfecUy.Thai tendsto takc
a little tine. And maybea feNtrial cutson
somescrap$'ood.
(Ourshopis
litered$ith
^
QuestionrYou
said
you
useda rcuter for
all ofthese
projecrs.
What kind of router
is
published
bimonlhly
(January
March,Itay, July,Sep'
tsmber,Novemb€4by
woodsnithPubrishing
Co..2200Gfand
(SSN
016+4114)
we
have
lbur routersin
theshop
(S.nrs,
Rock('cll,
StaiLelt
and ildlila). lt's not
that Ne Deededall of them. It's
just
that
rve\'cin the
proccss
oftrying then out-
BLrtto ans$,€rthe
question,
we useda
neri,S.ors
C)vlts,u, I hp.
router
for most
ofthe sork.
Surprised?I
wanled
to use
thisrouterfor lrvofeasons.First, I Liketo
usethe kindofequipmenithal mostofour
reade$
are
lik€lx
lo orvn.
And
second,
I
ranted to useUreDe$'S€d)r edgeguide
andt|ammcl-poinlat|nchn1ent
'
My eyes lit up,
"Patience,
there's mr_
falol'itc *o1d. Lefs do il."
The ne\t day, Stele emergedfrom the
shop$ith aprototypeofthe bowlhehad
jn
nind, and handedit to ne. No\{, usually
shen I seeas'oodsorkinspfojecl, I stand
back,crossmy arms, and stroke mx chin
with a sedouslook on n) fac€.
This time things \ele diffefent. As I
heldthe bosl, I couldseethe wood,but I
could also feel it. And I could fecl the
texture andthe shapeofit.
Thar'sallit took. Now l'mexcitedaboul
boNl tumiDs, andI think w€'ll be doins a
(
No.25r?9,
$15).
It's a pretty nicelittle gizmo.
No$ that we're on the subjecl of
rout€rs, I hale a fe$ olher commentsItl
like io make. I have lhe feelingthat
routeN are kind of
"dream
machines"for
\\ood\r'ork€l.s.Wiih all thosebits and af
tachments,
you
ought to be able to do
almostanything with them.
But theproccssofturning dr€amsinto a
finish€dprojectis not ahraysan easyone.
Consequently,
Ave..OesMoinss,
|owa50312.
is a rcgislered
lradema*of lh€
WoodsmilhPlblishingCo.
tcopy
ghl1982
by
woodsmithPublishing
co.
copy
pric€,
$2.50
(Canada
andForejgnradd$2
poryear)
ChangeOlAddre$:Pleasebssu.elo includs
both your old and new addr€ssand a mailing
labellrcma fecenlissus.
Posrmasler:Sendchangeol add€ssnotice,
Fom 3579,toWoodsmilhPublishingCo.,2200
GlandAvs..D€sMoin€s.
routersspendmostof then
Limecollectingdust.
In fact, I've cometo tbink ofa router as
just
a fancy notor that ne€dssorne
help.
lowa50312.
NEXTnarl,r:{c,July, 1982
WOODSMTTH
Adminislralive
WOODS|TITH
WOODSIIITH
Subscrlptlotr3:One
year(6
issues)
$10,
Two
yeaB(12
issues)
S18.
SingLe
Ttpr & T."htiques
IMPROVEDMATKINOOAUGI
IntheJanuary issueofWoodsrrilt, I found
an it€m that I waslery interestedinr the
markins
sauge.
Your design makes a
beautiful tool and it stnck a responsile
chod when I notedthat you useda rosan
insert to makethe clampingnechanismof
the
saus€
block.But I $as suryrisedthat
you
didnotuseasimilard€vicefor holdins
theknifeblade,insteadofmakingdowiiha
INEXP'N5IVEDRAW'ROESIGN
I wanted to mak€ a drawer fronL wiih a
router desjgn,without havingto usea lor
of €xp€nsive woodworki.g equipment.
The problem I kept halins was how
to
achievea good
go-degaee
comer.
Tosolvetheproblem,I ppedaboardto
equal/, the$'idth ofthe dra$er front, and
OOVEIAILS
After readingyour
JanuarJissueondo!e-
tails, I thought
xou
misht
be ableto use
this shop tip on cutting
a
rabbeled
dov€tail.
I
cui a mbber on the insideofone board
before
cuttins either tbe tails or th€
pins.
Thismbber can
b€anJdepth
(I
usuallycut
mine%'de.p),butthe\ dthmustexactlJ
matchthethicknessofthe otherpiec€.The
primafypulposeofthe rabbetis
to
provide
a shoulderto conceal
Here'smyidearslartby dlillingthe very
end of the arr
for
a %'rosan insel.t.B€
surethal there'senoughroom
betweenthe
squarcmortiseandthe endoflhe am for
theins eseamof the
doletail. andto giveasharyappcadnghre
dowDthe insidecorner.
BesidesconcealinsanyroughDess
in the
the entirelengthofth€ rosaninsel.t.Then
insed the rosan insert and a %' thumb-
screwto securethe
Nedge.
This
sives xou
a nechanismwhich Nill
makebladeadjustingmuchnore accurale
about 2v? tim€s as long as ihe actLral
draw€r.Then I routedagroove,usingthe
routertableanda S€dr3center
point
og€e
bit, the entire length of the board.
Aft€r it $as routed, I mitered
(45')
the
drawer front
as shown, and
glued
the
pi€ces together. The results were
ex'
cellent,andil rvasa lol easierto do than I
expected.By carefullyseleclingthewood,
it's possible
to achiev€
perfect
90'turns in
coDer
ofthe
joint (in
the
the should€rof a teDnoncolers the mof
tisc), the rabbet alsomakeschoppingthe
dolerail easier.FiNL, the $ood is thinner,
so there's lessNaste to
cut. Second,
the
shoukleroft}e rabbetcanbeuseilasastop
for the cbisel,makingth€ clampingof an
auxiLia\' board
unnecessarxon the
niside
of the dl-aNerfronl.
. l.xdtrd.f L. S,rtl,
Vi1
si)lio
Beach,Viryntia
TURNINGGAUGE
l\'e hied lo set oulside calipersNilh a
fuler Nhen mersurins spindletunings,
ard to be hon€st. il's nol rcalll a !c1J
E.lIir Ti.ttetur
Peh h(t
(hie,
ll ississi
tpi
ltosdntrseriscd, b€
pr)rnas€d
r!Dir
T}e
WoodwofkersSrore ICulohg
$1.t)A).
21ttl1lndutttiol Blt(l.. Ro(|ets.lliit-
|?.sota,iiJT!. Thelt\'e araiktble ii rrn
sl? es,
Johr
rYilsor
Cha 0tte,Mi(higar
This is also a
aoad
t.ch,iq
.li"
tutt:tL
-
inll lh.
lltoott.li|
a .|nlrer botloht ulter
rslrlt d thtorllhdoletail.
li'
(rd'/;,
andcost.28.ach.
SENSIBLISTOPLINE5
Wlenever I m
cutting
blind dado'srvith a
routertableortabLesaN,I alNaysmakea
lineonihe tablesoI knowjusr hoir'far'lo
run the stock.
wjth
just
one
li.e I rvas
als,al's
wonderinsrvhenil Nouldsho\yup.
I somelimes
".{
SENDINYOUFIDEAS
lps
andlechniqueswilh olherreadersoI vr'ood-
sm,rh.Wewillpayaminimumol
Ss
loratip,and
$l0ormor6loraspecia
I lu cd a
gauge
Nirh stepsfor
different
measurcn.nts. Each sl.p irl
creasesnr
'i,i"
incremeDts,
ranging flom
Jl" lo I't (the sizesI li.equently
use).
It's lery easyto set
youlcalipeN
to the
corect size,usinglhe
gauge.
You also
get
thesame
"feel'
ol thecalip€r'sslippi'rgover
lh. gaugeas
Iou
dowhenthelslip
olerthe
piecebcins tuDed. Tlrishelpsinsurethat
lechnlque.Allmalerial
let lheculterbum theslockin
anticipation,and soinetimesI cul too lar
beforcI sa$ the line.
Now
I makefourparaliellinesin front
of
my stopline, \dth equaLspacingbehreen
each line. The lines are visible befor€
rcachirgthe stopline.andwith the equal
spacing,almostalloN
Xou
to
'\ee"
thestop
LinebeforeacluallXreachingil.
submilt€dbecomes
lh€
prcperty
oi Woodsmilh
Co.Upon
paymenl,yougive
Wood-
sdilhthenghllousethemale alinanymannor
loraslongaswewish.
ll
your
idsainvolvssa drawingor
photo
lo
explain
well
makea newd.awiiq,o. buildlhe
prcject
or
jig
and
phorograph
ir.
(Any
drawingsor
phoros
submned
cannot
be felumed.)
Sond
yourideaslo: Woodsmr'lh,
Tips
&
Tech'
niques,2200GrandAve.,Deslvoines,lowa
50312.
RonaLdT. Mau,tl
,,/axeirille,Wiscotrsi,
t,. .1.D.
Coltin
Sdt.llite B ch.F k, nJa
WooDSMlrH
RABSETEO
Woinvits
you
lo shafe
your
woodworking
IDStead,
Publishlng
il do
yolr
besland,if necessary,
Schoolhouse
Clock
THEOLD
CLOCKON THEWALLSAYSIT'STIME
This
SchoolhouseClock is built fi.om
just
two oakboards&feet lo.g. That's
notrvhal
I would call a lol of lumber Hosever
th€seboardsmus! be cut up into 32 small
pi€ces
oust
the
isht
sizeandshape),and
car€fully
joined
tosethex
I tlink tlat's th€ mostintdgui.g
thing
aboutclock-buikiing.It doesn'lrcquire a
lot of {ood . . . but it do€srequirea lot of
woodworking
skill.
ror:{ERYJoin€ry
js
probablJ the most
impoftant aspecl of this clock. Almosl
every
joint
is on displaysoit must be cut
accumtelyHoweve4
that's not aasy be
causeihe piecesee somewbat
srnall,and
rnost0fthem are mitered
at
22'li".
This
miter angle is the r€sult of the
octasonal
(eisht-sided)
designtherne.The
framesmoundins
the dial,th€
part
ofthe
caseextendingbelo! this frane,
and the
frame for the
slass
door all requirc miters
crt it zzY,'.
SinceeachoflhesemiteN isjoined with
the aidof a spline,
grooves
must be cut in
all mitered
pieces.
Althoush this can be
doneona tableor mdial an saq I found
it was
awholelot easieronamutertable. I
guess
what I'n
setting
at hereis thai you
might sant to build the router table
(shown
in WoodsDtt/lNo. 20) b€fore
launching
4
tegmt€d
pendulum
movement,andatick-
tock
sound.
(Not€:
The
pendulum
lensthis
measur€d
differ€ntlyonthis movement-
youneeda 16"pendulum
l) The Dial. We ord€r€d
an 11%"-
dianeter enameledmeial dial with
a
Sl-daydateins from ltdson A Sllrli|'an
(Cat.
No. ?4065,
$9.95).
Note:
q'hen
order-
ing, specify
"key-hole
puncled fo! 3341X
ihe Kloclit
qua(z
no!e-
me.t, you
can still order th€ dial fron
Mdson
d-Srlltdn, but there'snoneedfor
the datednsor th€
punched
key holes,so
any 11/r"-diameterdial sill s'ork.
2)
The bezel.This is the
slass
door and
bnss frane
that
ffts
oler
(and protects)
the clockface.Asain we used
a,l4dsol &
Srllimn bezelCatalogNo. 4200B,
$19.50.
3) Hinsesandknobs.In
additionto the
clock works, you'll need some niscella-
neoushantwar€.Wewereableto purchase
alloflheseitemsat alocallardware store.
Howeve! r'e're also listins the catalog
number
and
price
from nre Waoduorkers'
Sloz
(Catalos
$2),21801
I
i
Hndofexpense,you
canalsouseabattery-
operate{lqu{tz movenent.
The move
mentthatweknow\r'illfit thisclockisfron
theK/o.lii Company
(Catalog:
Free),PO.
Bor
629, Lak. Genela, wI 5314?.The
quartz novem€nt
is Cat. No. 12005,
$25.S5.
This
movementhas
provisions
for houf
and minute hands (but
not a calendar
hand),Bim Bam
chimes
(thalsound
some,
thing like an elect
c door bell), an in
IndustrialBlvd.,
Rosers,MN 553?4-
BrassButt Hinges, /i', tso
pair (D30Il,
$.65
per pair)
BrassDoor Knob.
(D3038,
9.55each)
Bullet Catch, %,,"diameter,%'long.
(D3601,
$3.?0
per I0)
Tm Button Latch.
(D305?,
$.95
per r0)
BrassHanse!
(D3009,
$1.55
per 10)
4) Glassfor PendulumDoox W€ used
single-str€nsthwindow
slass
for the pen-
dulumdoorandcut it to fit thedoorftame
ouselves. Jon
(our
tut Dir€ctor) added
the blackand
sold
painted
bordersaround
the edgeof the
glass.
This is a nicelittl€
touch,
but
not
altogethernecessary it
rcquires a litUe more artistic talent than
I have.
Once
the hardNare
andclockworks are
ordered
(and
hopetullyin hand),
tle wood-
workingcanbegin.I staftedwiththe
case.
THECASI
Tle case
(sho$n
in l'is. 1) has
six sides,
vith the boltom three piecesforming
a
laltial
octason.To keep a continuous
saain
pattem
fromone
piece
to th€ ne\t, I cut all
six
pieces
fromon€boad
(as
sho$'nin th€
Cutting Dia$an).
First I cut each
piece
to rough length
(see
MaterialsList), markinslhemto keep
themin
order.Then I
pped
all
pieces
to
into this SchoolhouseClock.
There is
one other consideration.The
woodworkingpalt of this project is
both
fun
andchallenging.However,ihe result
is nota clock.Rather,it'sjust
th€ casefor
the real
"guts"
of ihe clock:rhe s,orks.
IHI CIOCK MOVIMENT
We desigted this schoolhouseclock to
accept two kinds of wo.ks: either
the
traditional
"g€ar
and spring" movemenl,
or the modern r€placementra batlery-
operated
quaft
z movement.
l'or
th€ clockshownhere, we went all
out and bought a
Gerna.-made, solid
brass movement from the rudson &
Sriltro, catalos
(586
HigginsCrowelRd.,
West Yamouth, MA
026?3).The move-
mentil e usedis listedin their catalog
asa
"Calendar'Bjm-Barn'
Key WindPendulum
l
MAlERtAlS U5t
A
C... Sid6
1%.
r 3tA t 2lY.
123)
B
Cq.. !.t?om.
t%,
t 3V t 3v.
(11h1
C Ca.. Lp
\r.,3/.
-
AtA
Ot
D FEm. Sid..
1A
,16
-
A'A |.,|ol
E lEm. lorroBr
tA
t ru. -
1%.
(51
F Ftn.l.p
11r2-alrot
G DIdfFem.
'*.
t 3
-
6V,.lTth)
tf MofdingSrripr
1%.
t'A
-
.!r b ftr
I DoorLp
All of t|at neans it's
a l4-day spring-
driven movement that ddves
both the
minuteandhourhands,aswell asa calen'
ddhand. Thismovenentalsocomeswith
atwo-tone
(Bin
Ban) chim€,a brass
pen-
dulumrod and bob, and black serpentine
]rands.TheMdsor & Srlltuan CatalogNo.
is 3341X
(r4%" pendulun).
The cost:
$81.00.
lf your
budset doesn't allow for that
1%.r?
-
618'A)
J D@rsid.i
1\.
,
,h
-
74.
$'/")
(|(0@r 6onom.
tq,,
t,A - ztA
lal2,
CUTIINGDIAGnAM
t
WooDsMrrH
instead
of I4%".)
DIAL,BEZEL.ETc. In
addition to the
clock
works,
there are a few other thi.gs
Ifyou choose
I
\ iihh.
(
r r'|()r.ri\(;rII.f i\cofrhfs!
|i.c!s
{thc
Lro sirl.srDrlthrtf bl)r1rtrr
;
lrr
(ul
t!
rjrll
lcnlth no\r. rlhr nrl)is rut
ht.rr. I "lrfl(l sith
rhc t(. si(lf
fircrs
1-lr.rutii'rgrh! t,,))fnrl sqLufc.Tht L',n-
1!.r en(L
!ri(,(esl
rs.ut xt r l:'.'rnitd r, th. iDrl
ldrlth rlrrir
rhc nlLrrrr.rrl to th. l(Dg
t!)iDt
of ihc rriirrc(l
or(lris:l
-'.
\o\t. t|e thr.r
blltr)n
pi((e.
(I:l)rfe
cut.Thfse
|i.fr:
if.
hjtercd
f
***,
::'._
otl
l!'lh
rnds n) rh. iirrl lor$h rir',D llDr
l),,nn
1,,ll[g
|oi
]is
j
,'.
{rirx)\r foR
sH,t\ES.\o\ thr {r.o!o.
ii)rth. slnih,srrr; l)r
cLrt.
lr,h^\n in thf
,lclril in l i!.
:i.
the gf.,r1, ii
I
sili,rul
'
i,tr thc lou
|oirt
of rh. Drit(! ti)
Nl|)\ f.rrnr n)r
rIc ublrrs.
OD(r
Lhf
qfr.r.s
u. rui. th. slrlinls
rf!
(tlL
l,'
lll.
l f liirl!drnitlLro
is
(hsesn,rl
iDDrD.rl,,iril
'l|f
,
j
r,r'
rrbl)fr
,,!
lhc lioDt ..lge i: ii' thr rl,trr'
ilrDx-.rn,llhcr : \ rubbrr!. rhol)r.]i
c,1!cisIi,rihe
lnr\rrnl
l)l(1,.f ir.
:i.
llso.
rt ":ilfctr rabbft oDthe t.l) !.ri:.f tht
r\. sitl.
t)ircfs
(-\rilurl(lbr
rut
.
\nlr
it! Dul.h thc thi(lirrfsiol thc r,ri,
1)io(
).
t''
r,rE(r. Dr) Nsi.rnblrtIt:c 11!r
|ie.es
lnrii\r,rhclot)lromrle sufee\.fI
thing tit:
Ifi,t)rrl.
\!\ IirrL Dn,rrul'
m.Dtslof th. to! 1f ) cNl Lr Lrlicn.
lh. tr)l)
|i.ar,
i.j,,iffil 1,,thc t\o iirlfs
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Plik z chomika:
wasil9096
Inne pliki z tego folderu:
The Art Of Woodworking - Home Workshop 1993.pdf
(96987 KB)
The Art Of Woodworking - Handbook Of Joinery.pdf
(96561 KB)
The Art Of Woodworking - Hand Tools 1993.pdf
(65808 KB)
The Art Of Woodworking - Finish Carpentry 1994.pdf
(90883 KB)
The Art Of Woodworking - Encyclopedia Of Wood.pdf
(109964 KB)
Inne foldery tego chomika:
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