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INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you to
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
carefully before operating the engine. If a problem should arise, or
if you have any questions about your engine, consult an
authorized Honda servicing dealer.
OWNER’S MANUAL
MANUEL DE L’UTILISATEUR
MANUAL DEL PROPIETARIO
All information in this publication is based on the latest product
information available at the time of printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and
without incurring any obligation. No part of this publication may
be reproduced without written permission.
GX120 · GX160 · GX200
This manual should be considered a permanent part of the engine
and should remain with the engine if resold.
Review the instructions provided with the equipment powered by
this engine for any additional information regarding engine
startup, shutdown, operation, adjustments or any special
maintenance instructions.
United States, Puerto Rico, and U.S. Virgin Islands:
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty
policy is a separate document that should have been given to you
by your dealer.
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects
or other reproductive harm.
SAFETY MESSAGES
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the
engine. Please read these messages carefully.
CONTENTS
INTRODUCTION
.......................
.1
SEDIMENT CUP
..................
.12
A safety message alerts you to potential hazards that could hurt
you or others. Each safety message is preceded by a safety alert
symbol
SAFETY MESSAGES
................
.1
SPARK PLUG
......................
.12
SAFETY INFORMATION
..........
.2
SPARK ARRESTER
.............
.13
and one of three words, DANGER, WARNING, or
COMPONENT & CONTROL
................................
.....
IDLE SPEED
.........................
.13
CAUTION.
HELPFUL TIPS &
......................
LOCATION
.2
SUGGESTIONS
.13
These signal words mean:
FEATURES
................................
.3
STORING YOUR ENGINE .13
................
...
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
BEFORE OPERATION
....................................
TRANSPORTING
.14
CHECKS
.3
TAKING CARE OF
OPERATION
..............................
.4
....
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
SAFE OPERATING
.....................
FUSE REPLACEMENT
.15
PRECAUTIONS
.4
TECHNICAL & CONSUMER
.......................
STARTING THE ENGINE
......
.4
INFORMATION
.16
You CAN be HURT if you don’t follow
instructions.
STOPPING THE ENGINE
......
.5
Serial Number Location .16
Battery Connections for
....................
.....
SETTING ENGINE SPEED .6
.....
.....
THE IMPORTANCE OF
....................
Electric Starter
.16
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
Remote Control Linkage .16
Carburetor Modifications for
.....
.....
MAINTENANCE
.7
MAINTENANCE SAFETY
......
.7
High Altitude Operation .16
...............
DAMAGE PREVENTION MESSAGES
SAFETY PRECAUTIONS
.......
.7
Oxygenated Fuels
.17
You will also see other important messages that are preceded by
the word NOTICE.
MAINTENANCE
............................
.7
Emission Control System
.........................
.17
REFUELING
...........................
.8
Air Index
..............................
.18
ENGINE OIL
...........................
.8
Specifications
.....................
.18
This word means:
Recommended Oil
............
.8
Tuneup Specifications
........
.18
Your engine or other property can be damaged if you
don’t follow instructions.
Oil Level Check
..................
.9
Quick Reference
.........................
Oil Change
.........................
.9
Information
.19
REDUCTION CASE OIL
.........
.9
Wiring Diagrams
................
.19
The purpose of these messages is to help prevent damage to your
engine, other property, or the environment.
Recommended Oil
............
.9
Distributor/Dealer Locator
.........................
.
Oil Level Check
..................
.9
Oil Change
.......................
.10
Information
.20
2005 Honda Motor Co., Ltd. All Rights Reserved
ʵ
AIR CLEANER
......................
.10
Customer Service
.........................
GX120U1·GX160U1·GX200U
Inspection
........................
.10
Information
.20
37Z4F603
00X37-Z4F-6030
Cleaning
..........................
.11
1
ENGLISH
SCHEDULE
Information
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SAFETY INFORMATION
COMPONENT & CONTROL LOCATION
Understand the operation of all controls and learn how to stop
the engine quickly in case of emergency. Make sure the operator
receives adequate instruction before operating the equipment.
FUEL FILLER CAP
FUEL TANK
Do not allow children to operate the engine. Keep children and
pets away from the area of operation.
Your engine’s exhaust contains poisonous carbon monoxide.
Do not run the engine without adequate ventilation, and never
run the engine indoors.
The engine and exhaust become very hot during operation.
Keep the engine at least 1 meter (3 feet) away from buildings
and other equipment during operation. Keep flammable
materials away, and do not place anything on the engine while it
is running.
ELECTRIC STARTER
(applicable types)
OIL DRAIN PLUG
OIL FILLER CAP/DIPSTICK
SAFETY LABEL LOCATION
AIR CLEANER
This label warns you of potential hazards that can cause serious
injury. Read it carefully.
If the label comes off or becomes hard to read, contact your Honda
dealer for replacement.
MUFFLER
RECOIL STARTER
SPARK PLUG
STARTER GRIP
For Canadian types only:
French label comes with
the engine.
ENGINE CONTROL TYPES
FUEL VALVE LEVER
EXCEPT ELECTRIC
STARTER TYPES
CHOKE LEVER
THROTTLE LEVER
ENGINE SWITCH
Gasoline is highly flammable and explosive.
Turn engine off and let cool before refueling.
CHOKE LEVER
(air cleaner low profile type)
The engine emits toxic poisonous carbon
monoxide gas. Do not run in an enclosed area.
ENGINE SWITCH
ELECTRIC STARTER TYPES
ENGINE
SWITCH
Read Owner’s Manual before operation.
CIRCUIT
PROTECTOR
2
ENGLISH
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FEATURES
BEFORE OPERATION CHECKS
OIL ALERT SYSTEM (applicable types)
IS YOUR ENGINE READY TO GO?
The Oil Alert system is designed to prevent engine damage
caused by an insufficient amount of oil in the crankcase. Before
the oil level in the crankcase can fall below a safe limit, the Oil
Alert system will automatically stop the engine (the engine
switch will remain in the ON position).
For your safety, and to maximize the service life of your
equipment, it is very important to take a few moments before you
operate the engine to check its condition. Be sure to take care of
any problem you find, or have your servicing dealer correct it,
before you operate the engine.
If the engine stops and will not restart, check the engine oil level
(see page ) before troubleshooting in other areas.
CIRCUIT PROTECTOR (applicable types)
Improperly maintaining this engine, or failure to
correct a problem before operation, can cause a
malfunction in which you can be seriously hurt or
killed.
The circuit protector protects the
battery charging circuit. A short
circuit, or a battery connected
with reverse polarity, will trip the
circuit protector.
Always perform a preoperation inspection before
each operation, and correct any problem.
The green indicator inside the
circuit protector will pop out to
show that the circuit protector has
switched off. If this occurs,
determine the cause of the
problem, and correct it before
resetting the circuit protector.
Before beginning your preoperation checks, be sure the engine is
level and the engine switch is in the OFF position.
CIRCUIT
PROTECTOR
Always check the following items before you start the engine:
Check the General Condition of the Engine
Push the circuit protector button
to reset.
1.
Look around and underneath the engine for signs of oil or
gasoline leaks.
ON
2.
Remove any excessive dirt or debris, especially around the
muffler and recoil starter.
OFF
3.
Look for signs of damage.
4.
Check that all shields and covers are in place, and all nuts, bolts,
and screws are tightened.
Check the Engine
1.
Check the fuel level (see page ). Starting with a full tank will
help to eliminate or reduce operating interruptions for refueling.
8
2.
Check the engine oil level (see page ). Running the engine
with a low oil level can cause engine damage.
9
The Oil Alert system (applicable types) will automatically stop
the engine before the oil level falls below safe limits. However,
to avoid the inconvenience of an unexpected shutdown, always
check the engine oil level before startup.
3.
Check the reduction case oil level on applicable types (see page
). Oil is essential to reduction case operation and long life.
9
4.
Check the air filter element (see page ) . A dirty air filter
element will restrict air flow to the carburetor, reducing engine
performance.
10
5.
Check the equipment powered by this engine.
Review the instructions provided with the equipment powered
by this engine for any precautions and procedures that should
be followed before engine startup.
ENGLISH
3
9
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OPERATION
4.
Turn the engine switch to the ON position.
SAFE OPERATING PRECAUTIONS
EXCEPT ELECTRIC
STARTER TYPES
ELECTRIC STARTER TYPES
ON
Before operating the engine for the first time, please review the
SAFETYINFORMATIONsection on page and the BEFORE
OPERATIONCHECKSon page .
2
3
ENGINE SWITCH
Carbon monoxide gas is toxic. Breathing it can cause
unconsciousness and even kill you.
ON
Avoid any areas or actions that expose you to carbon
monoxide.
ON
ON
Review the instructions provided with the equipment powered by
this engine for any safety precautions that should be observed
with engine startup, shutdown or operation.
ON
STARTING THE ENGINE
1.
Move the fuel valve lever to the ON position.
FUEL VALVE LEVER
ENGINE
SWITCH
ON
ENGINE SWITCH
ON
ON
OFF
2.
To start a cold engine, move the choke lever to the CLOSED
position.
CHOKE LEVER
CLOSED
CLOSED
OPEN
To restart a warm engine, leave the choke lever in the OPEN
position.
Some engine applications use a remote-mounted choke control
rather than the engine-mounted choke lever shown here. Refer
to the instructions provided by the equipment manufacturer.
3.
Move the throttle lever away from the MIN. position, about 1/3
of the way toward the MAX. position.
MIN.
MAX.
MIN.
THROTTLE LEVER
1/3 POSITION
Some engine applications use a remote-mounted throttle control
rather than the engine-mounted throttle lever shown here. Refer to
the instructions provided by the equipment manufacturer.
4
ENGLISH
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5.
Operate the starter.
STOPPING THE ENGINE
RECOIL STARTER:
To stop the engine in an emergency, simply turn the engine switch
to the OFF position. Under normal conditions, use the following
procedure. Refer to the instructions provided by the equipment
manufacturer.
Pull the starter grip lightly until you feel resistance, then pull
briskly. Return the starter grip gently.
1.
Move the throttle lever to the MIN. position.
STARTER GRIP
Some engine applications use a remote-mounted throttle
control rather than the engine-mounted throttle lever shown
here.
THROTTLE LEVER
MIN.
MIN.
Donotallowthestartergriptosnapbackagainsttheengine.
Returnitgentlytopreventdamagetothestarter.
ELECTRIC STARTER (applicable types):
START
2.
Turn the engine switch to the OFF position.
Turn the key to the START position,
and hold it there until the engine starts.
EXCEPT ELECTRIC
STARTER TYPES
ELECTRIC STARTER TYPES
If the engine fails to start within 5
seconds, release the key, and wait at
least 10 seconds before operating the
starter again.
OFF
ENGINE SWITCH
START
OFF
OFF
Usingtheelectricstarterformorethan
5secondsatatimewilloverheatthe
startermotorandcandamageit.
When the engine starts, release the
key, allowing it to return to the ON
position.
OFF
ENGINE SWITCH
(applicable types)
OFF
6.
If the choke lever has been moved to the CLOSED position to
start the engine, gradually move it to the OPEN position as the
engine warms up.
ENGINE
SWITCH
CHOKE LEVER
OPEN
OFF
CLOSED
OPEN
ENGINE SWITCH
3.
Turn the fuel valve lever to the OFF position.
FUEL VALVE
LEVER
ON
OFF
OFF
ENGLISH
5
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