Volvo ENG Opis mechaniki w ciezarowkach.pdf

Operator's Manual

Maintenance and Engine

Foreword

This manual contains information concerning the safe operation of your

vehicle. It is extremely important that this information is read and un-

derstood before the vehicle is operated. This manual also contains a

considerable amount of information concerning the vehicle, such as ve-

hicle identiﬁcation, Preventive Maintenance recommendations and a log

for your service records. Please keep this in the vehicle at all times. In-

formation from other component manufacturers is supplied in separate

manuals in the Owner’s Package.

NOTE! It is important that this manual stays with the vehicle when it

is sold. Important safety information must be passed on to the new cus-

tomer. The service information contained in this manual gives the

owner important information about maintaining the vehicle but is not

intended as a substitute for the Preventive Maintenance Service Manual

and must not be regarded as such.

The National Highway Trafﬁc Safety Administration (NHTSA) and

Volvo Trucks North America, Inc. should be informed immediately if

you believe that the vehicle has a defect that could cause a crash, in-

jury or death.

Contact NHTSA by calling the Auto Safety Hotline at 1 (800) 424–

9393 (or 366–0123 in the Washington, DC area) or by writing to:

NHTSA, U.S. Department of Transportation, Washington, DC 20590.

Volvo Trucks North America, Inc.

Greensboro, NC USA

Order number: PV776-20 154722

stored in retrieval system, or transmitted in any forms by any means,

electronic, mechanical, photocopying, recording or otherwise, without

the prior written permission of Volvo Trucks North America, Inc..

Contents

General Information ............................................................................ 1

Information For the Owner ................................................................. 1

Safety Information ............................................................................... 3

Proper Maintenance Procedure ........................................................... 3

Injury Prevention ................................................................................. 6

Engine Damage Prevention ............................................................... 15

Electric System Damage Prevention ................................................ 17

Speed Restrictive Tires ..................................................................... 19

Reporting Safety Defects .................................................................. 20

General Engine Design Information ............................................... 21

Engine Overview D7 ......................................................................... 21

Engine Compartment Overview D7 ................................................. 23

Engine Overview, D12 ...................................................................... 25

Engine Compartment Overview, D12 .............................................. 27

Engine Features ................................................................................. 29

VECTRO II Customer Parameter Values, D7 .................................. 30

VECTRO II Customer Parameter Values, D12 ................................ 31

Engine Variants, D7 .......................................................................... 32

Engine Variants, D12 ........................................................................ 33

Engine Data ....................................................................................... 34

Engine Storage ................................................................................... 35

Engine Storage .................................................................................. 35

Cooling System ................................................................................... 37

General Coolant Information ............................................................ 37

Water Speciﬁcation ........................................................................... 44

Additives ............................................................................................ 45

Antifreeze .......................................................................................... 46

Fuel System ........................................................................................ 54

Fuel Safety Reminders ...................................................................... 54

Diesel Fuel Speciﬁcation .................................................................. 55

Fuel Additives ................................................................................... 59

Alternative Fuels ............................................................................... 62

Oil System ........................................................................................... 63

Engine Oil ......................................................................................... 63

Oil Sampling ..................................................................................... 74

Short-Haul Service Schedule for VN-Series ................................... 78

General and Check-Charts ................................................................ 78

Maintenance Categories .................................................................... 82

Long-Haul Service Schedule for VN-Series ................................... 88

General and Check-Charts ................................................................ 88

Maintenance ....................................................................................... 91

Engine Maintenance .......................................................................... 91

Flushing Cooling System, D7 ........................................................ 117

Flushing Cooling System, D12 ...................................................... 120

Turbo and Charge Air Cooler ......................................................... 122

Replacing Fuel Filters, Volvo Engines ........................................... 124

Fuel System Service ....................................................................... 125

Transmission and Rear Axle Maintenance ..................................... 135

Steering and Brakes Maintenance .................................................. 138

Electrical System Maintenance ....................................................... 144

Tires, Wheels and Hub Maintenance ............................................. 146

Chassis Maintenance ....................................................................... 150

Cab Maintenance ............................................................................. 152

Lubrication, VN .............................................................................. 157

Viscosity and Capacity Tables ........................................................ 161

Literature .......................................................................................... 170

Service Assistance and Manuals .................................................... 170

Service Charts .................................................................................. 172

Scheduled Services ......................................................................... 172

Repair Record ................................................................................. 175

Tire Record ...................................................................................... 181

Fuel and Oil Record ....................................................................... 192

Index .................................................................................................. 199

Warning Label Information

IMPORTANT

Before driving this vehicle, be certain that you have read and that

you fully understand each and every step of the driving and han-

dling information in this Maintenance Manual. Be certain that you

fully understand and follow all safety warnings before servicing any

component on this vehicle.

IT IS IMPORTANT THAT THE FOLLOW-

ING INFORMATION CONCERNING

LABELS BE READ, UNDERSTOOD

AND ALWAYS FOLLOWED.

NOTE! A note deﬁnes an operating proce-

dure, practice, condition, etc., which is

essential to proper operation of the vehicle.

The following types of labels are used

throughout this manual:

CAUTION

A caution label directs the operator’s

attention to unsafe practices where per-

sonal injury is not likely but property

damage could occur. The caution label is

in black type on a white background

with a black border.

WARNING

A warning label directs the operator’s

attention to unsafe practices which could

result in personal injury or severe dam-

age to the vehicle. The warning label is

in black type on a gray background

with a black border.

A danger label directs the operator’s at-

tention to unsafe practices which could

result in serious personal injury or death.

The caution label is in white type on a

black background with a black border.

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