Model Railroader - Tracklaying Tips And Techniques.pdf

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PRODUCTS
I NFORMATION S TATION
Tracklaying tips
and techniques
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Track
M any model railroaders
discover a whole range of
unfamiliar terms when
they begin acquiring the track
components to build a layout.
Most of these terms match pro-
totype track terminology and
are clearly descriptive, while
others require some explana-
tion. The list which follows
defines the most common track-
related terms, including some
that are often misused.
AREA: The American Railway Engineer-
ing Association is the prototype railroad
organization which establishes right-of-
way material specifications and track
construction standards.
Ballast: The crushed rock used to hold
track in position, spread weight, and
provide drainage.
B&B gang: A traveling railroad crew
that specializes in bridge and building
construction, maintenance, and repair.
Bridge: A structure which supports a
track passing over a depression in the
terrain or a stream. A through bridge has
a floor structure which supports the
track between its side beams or trusses,
while a deck bridge has its supporting
structure below track level.
Bridge guardrail: A set of heavy timbers
or steel rails mounted inside the run-
ning rails on a bridge or other structure
to keep derailed cars in line.
Bridge pier: An intermediate support
used between bridge spans.
Bridge shoe: An iron or steel casting
which transfers the weight of a bridge
to its supports. One end is normally a
solid mounting while the opposite end
allows for expansion or contraction.
Bumper: A braced, coupler-height
blocking device which keeps cars from
rolling off the end of a track.
Smooth-flowing handlaid trackwork has been
the hallmark of the Detroit Model Railroad
Club’s O scale Detroit Union RR for over half
a century. This view of Duncan Junction
includes several regular turnouts, a cross-
ing, a single-slip switch, and a double-slip
switch. Photo by Jim Hediger.
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terminology
An introduction
to railroad lingo
By Jim Hediger
Illustrations by Rick Johnson
Bunk, camp, or outfit car: A passenger
or freight car converted into movable
living quarters for track workers.
Clearance: The space that’s required for
rolling stock to pass an object or other
equipment. Vertical clearance is the
space between a car roof and an over-
head object or structure.
Clearance point: The location near a
turnout where equipment may safely
pass other adjacent equipment.
Cross level: A reference comparing the
relative heights of the two rails across
the track.
Crossing: A level inter-
section between two
tracks or between a
track and a highway (above).
Crossover: A pair of facing turnouts
which allow a train to pass from one
parallel track to the other (below).
Double or scissors crossover: Two pairs
of facing turnouts with a crossing in the
middle which allow trains to pass from
one parallel track to the other (below).
Gantlet (not gauntlet) track: A pair of
overlapping parallel tracks which share
a single roadbed and track structure to
pass through a narrow obstruction like
a tunnel or bridge (below).
C
Double-slip switch: A special condensed
track component which combines the
functions of four turnouts and a cross-
ing in a short distance (below).
Gap: A slot cut through the rail to break
the electrical path.
Gauge: The standard dimensional spac-
ing required between the rails or
wheels. Tight gauge refers to less than
the correct spacing, while wide gauge
means the rails are too far apart.
Grade: The vertical rise or fall of a track
in units of height per 100 units of dis-
tance, expressed as a percentage. A 2"
rise in 100" is a 2 percent grade.
Grade crossing: A level intersection
between a highway and the track.
Ground throw: A low-level manual con-
trol device used to operate and lock the
switch points and select a route through
a turnout.
Guardrail: An additional rail placed
inside the running rail that engages the
back of a wheel flange to help guide its
wheelset through a frog.
Headblocks: The pair of extended ties
beneath the switch points which sup-
port a switch stand.
Industry track: Any side track where
freight cars can be spotted so a railroad
customer can load or unload them.
Insulated joint: A mechanical rail joint
which doesn’t pass electricity.
Joint: An end-to-end mechanical rail
connection using a rail joiner to main-
tain precise alignment.
Junction: A location where main lines
diverge or cross each other.
Cut and fill: A right-of-way construction
method that removes earth or stone
above grade and uses it to fill in the
gaps below grade.
Deck: A bridge floor which may be
either ballasted or open (with the track
bolted to the supports).
Derail: A safety device that’s used on
spur tracks to keep cars from rolling out
and fouling a main track. It usually has
a cast-steel frog which diverts one
wheel up and over the rail to stop a car
well short of the clearance point. Some
derails consist of a single switch point
that’s normally left open to stop any
moving car clear of the main track.
Drawbridge: A movable bridge that
spans a navigable waterway.
Elevated: A reference to a high level
right-of-way, often constructed on a fill,
to provide clearance underneath for
another track or a roadway.
Elevation: The measured height of a
specific location above a base line.
Expansion joint: A special slip joint that
includes an open space in the center to
allow the rails to expand or contract.
Facing point: A track turnout or switch
that’s positioned so its points face
oncoming traffic.
Flangeway: The space between a run-
ning or stock rail and a guardrail for
wheel flanges.
Frog: The portion of a turnout or cross-
ing where wheels cross the intersection
of two rails.
TRACK TIMELINE
1832
Wooden ties
were intro-
duced on the
Camden
& Amboy RR
1921
Mainline rail
weighed an
average of
83 pounds
per yard (HO
code 55)
1937
The first 30-
mile stretch
of continuous
welded rail
was installed
on the
Delaware &
Hudson RR
Heavier rail
became neces-
sary to handle
the increasing
loads and
equipment
weights
1956
Mainline rail
weighed an
average of
105 pounds
per yard (HO
code 70)
1957
Prestressed
concrete ties
(reinforced
with steel
rods) were
introduced
1983
Mainline rail
weighed an
average of
117 pounds
per yard (HO
code 83)
1893
The first
concrete ties
were tested
on the
Philadelphia
& Reading
RR
POST WW II
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Lap or three-way switch: A special track
component which combines two over-
lapping turnouts (below).
Rail joiner: A formed sheet metal
mechanical connector used to join
model rails end to end.
Rail nipper: A specially ground pair of
modeler’s cutting pliers used to make
clean, square cuts in soft metal rail.
Relay: An electrical switching device
commonly used to control polarity,
power, and signal circuits.
Reverse or “S” curve: A track arrange-
ment where two oppo-
site curves meet at a
common point (right).
Reverse loop: A loop
of track that begins
and ends at the same
turnout to turn trains
around (right).
Riser: A vertical piece in the benchwork
which supports a trackboard.
Roadbed: Any material used beneath
the track to simulate the prototype bal-
last profile.
Ruling grade: The maximum grade
which affects train size in a given area.
Single-slip switch: A special condensed
track component which combines the
functions of two turnouts and a cross-
ing in a short distance (below).
Switch lock: A padlock or an interlock-
ing device which secures a switch so its
points cannot be moved.
Switch machine: A remote control
device which moves the switch points
to select a route through a turnout.
Switch rod: A metal rod that connects
switch points to a switch stand or a
remote-controlled switch machine.
Switch stand: A trackside manual con-
trol used to operate the points and
select a route through a turnout.
Tangent: A straight track.
Third rail: An extra rail mounted along-
side or between the running rails to
supply current for electric locomotives
or traction cars.
Tie: The structural element which runs
at right angles to the track center line to
support and hold the rails in gauge.
Most ties are hardwood, but some are
made of prestressed concrete.
Tie plate: A forged-steel plate used
between the rail base and the tie top to
help spread the load.
Timber: Any heavy wood beam that’s
used in railroad construction.
Trackboard: The horizontal wood sup-
port beneath model roadbed and track.
Trailing point: A reference to a switch
with its points facing away from the
direction of travel.
Turnout: A track component with mov-
able points that’s used to select which
route a train will follow.
G
Main line or main track: The principle
route used by trains passing a given
location along the line.
Milepost: A trackside signpost with a
number indicating the distance from an
established starting point.
Narrow gauge: A reference to any rail-
road built with a track gauge that’s less
than 56 1 2 " standard gauge.
NMRA: An abbreviation for the
National Model Railroad Association,
which is the hobby organization that
establishes the basic specifications or
NMRA standards which ensure compat-
ibility between products made by dif-
ferent manufacturers.
“On the ground”: A railroad slang term
for a derailment.
Platform: A loading dock for freight or
passengers. A high platform is even with
the car floor, while a low platform may
be at any height below floor level.
Portal: An entrance to a tunnel or the
framing at the ends of a truss bridge.
Profile: A scale drawing which shows
the grade alignment for a section of
main track.
Puzzle switch: A slang term referring to
the special track components used in
extremely congested areas including
single- or double-slip switches and
three-way switches.
Radius: The size of a curve measured
from its center point to the curved track
center line (circumference of the circle).
Rail: A specially shaped rolled steel
beam with a wide base
that’s spiked to the ties
to carry the weight and
guide trains along the
right-of-way (right).
Rail code: This is a reference to the
height of model rail in thousandths of
an inch: code 100 measures .100" tall,
code 83 is .083" tall, code 70 is .070",
and code 55 is .055" (below).
H
Snow shed: A heavy canopy structure
built to carry snow slides over the track.
Spike: A forged-steel fastener with an
offset head that’s driven into the ties to
secure the rails.
Spiral curve or easement: A curve of
gradually increasing radius that makes
the transition between a fixed-radius
curve and a tangent or straight track.
Spring switch: A turnout which has its
points controlled by a spring-loaded
mechanism. Trains can make a trailing
move through the switch and then the
points return to their normal position.
Spur or spur track: Any single-ended
track.
Stub switch: A pointless turnout which
changes its route by gently bending the
approach or “fly” rails sideways (below).
Frog
Flangeway
Guardrail
Guardrail
Wing rails
E
Head
Web
Base
Stock rail
Stock rail
Closure
rails
Points
Headblocks
Switch
rod
.100"
.083"
.070"
.055"
Code 100 Code 83 Code 70 Code 55
Superelevation: Banking built into a
curve by raising the outside rail so
trains may operate at higher speeds.
TURNOUT
PARTS
Railhead: The wide, top portion of a rail
that the wheels run on.
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10 TRACKLAYING TIPS
1 Stagger all of the joints in the
track, roadbed, and subroadbed.
2
Avoid humps or dips in the track,
especially near curves, turnouts, and
places where grades begin or end.
3 Drive spikes gently, using just
enough pressure to seat them
without putting a vertical kink in
the rail.
4 If you’re using track nails, drive
them gently until they’re snug
without distorting the plastic ties.
5 Carefully align every rail joint and
make sure both rails are fully
seated in the rail joiners.
6 Eliminate any potential bump by
removing the ties beneath a rail
joint, sanding them thinner, and
then replacing them.
7 Smooth the top inside corner of all
rail joints with a small file until
you can slide a fingernail over the
joint without feeling any snagging.
8 Use a small file to sharpen all
switch points to obtain a smooth
path for the wheels to follow.
9 During installation, solder the wires
to the underside of the rails so
they’ll be hidden by the ballast.
1
0
Use a National Model Railroad
Association gauge to check and
adjust the spacing of the rails
and guardrails in turnouts.
Turntable: A revolving bridge structure
commonly used to turn locomotives in
an engine terminal.
Wheel stop: A wedge-shaped device,
mounted on the rail heads, which is
designed to keep a car from rolling off
the end of a track.
Wye: A triangular track
arrangement which has
three turnouts connected
at their frog ends to turn
trains (right).
Wye switch: A turnout which diverges
equally in both directions.
More on our Web site
Information on preventing derailments can
be found at www.modelrailroader.com.
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