Cabinet - Display Cabinet 4.pdf - Projekty - stolarstwo - michalxmen

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DISPLAY CABINET

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770

MATERIALS LIST–OFFICE DISPLAY CABINET

Key No.

Size and description (use)

771

3/4 X 3 X 62" maple† (base front)

B 2 3/4 X 3 X 22" maple† (base side)

C 1 3/4 X 3 X 60-1/2" maple† (base back)

D1 2 3/4 X 5 X 20-1/2" panel stock**(side gusset)

D2 1 3/4 X 10 X 20-1/2" panel stock** (center gusset)

E1 2 3/4 X 22-7/8 X 33" walnut panel stock* ††(outer side)

E2 2 3/4 X 22-3/8 X 33" walnut panel stock* (inner side)

F 4 3/8 X 3/4 X 33" walnut (edge band)

G 4 3/4 X 22-3/8 X 30-3/16" walnut panel stock* (top/bottom)

H 4 3/8 X 3/4 X 30-3/16" walnut (edge band)

I 2 1/2 X 31-7/16 X 33" panel stock** †† (back)

J 4 3/4 X 22-5/16 X 30-1/16" walnut panel stock* (shelf)

K 4 3/8 X 3/4 X 30-1/16" walnut (edge band)

L 4 3/4 X 15-13/16 X 33" walnut panel stock* †† (door)

M as reqd. walnut-veneer tape

N1 2 3/4 X 23-5/8 X 42-3/4" walnut panel stock* (outer side)

N2 2 3/4 X 23-1/8 X 42-3/4" walnut panel stock* (inner side)

O 4 3/8 X 3/4 X 42-3/4" walnut (edge band)

P 4 3/4 X 23-1/8 X 30-3/16" walnut panel stock* (top/bottom)

Q 4 3/8 X 3/4 X 30-3/16" walnut (edge band)

R 2 1/2 X 31-7/16 X 42-3/4" panel stock** (back)

S 2 1/4 X 30-1/8 X 41-3/16" mirror

T 6 1/4 X 23-1/8 X 30-1/16" tempered glass (shelf)

U 4 1/4 X 14-7/8 X 41" tempered glass (door)

V 1 3/4 X 4 X 64" maple† (soffit front)

W 2 3/4 X 4 X 24" maple† (soffit side)

X 1 3/4 X 4 X 62-1/2 maple† (soffit back)

Y1 2 3/4 X 5 X 22-1/2" panel stock** (gusset)

Y2 1 3/4 X 12 X 22-1/2" panel stock** (gusset)

Z 4 5/8 X 5 X 23-1/4" maple† (side horizontal spacer)

AA 2 5/8 X 5 X 62-1/2" maple† (front horizontal spacer)

BB 2 5/8 X 5 X 52-1/2" maple† (back horizontal spacer)

CC 2 5/8 X 5 X 42-3/4" maple† (upper vertical spacer)

DD 2 5/8 X 5 X 33" maple† (lower vertical spacer)

EE as reqd. No. 20 joining plates

FF as reqd. 4d finishing nails

GG as reqd. 1" No. 5 fh woodscrews

HH as reqd. 1-1/4" No. 8 fh woodscrews

II as reqd. 2" No. 8 fh brass woodscrews

40 1/4" shelf pin–No. 62067†††

pair bottom cabinet hinges–No. 34710†††

polished brass door pull–Sugatsune No. GLA-16

pair upper cabinet hinges–Hafele No. 361.49.809

touch latch–Hafele No. 245.80.310

touch latch strike–Hafele No. 245.63.826

light switch–Hafele No. 823.78.327

halogen lamp–Hafele No. 823.29.850

772

transformer–Hafele No. 823.24.436

mounting block–Hafele No. 823.24.418

*Walnut-veneer MDF or veneer-core panel

**Walnut-, maple- or birch-veneer MDF or veneer-core panel (plywood)

† Painted black

†† Dimension includes walnut veneer-tape edge

††† Available from The Woodworkers' Store, 21801 Industrial Blvd., Rogers, MN 55374

Case Construction

Begin by cutting the walnut panels for the upper and lower cases. Pay special attention to matching the

veneer on the outer sides so that the grain runs continuously from the lower- to upper-case side. Cut the

panels slightly oversize, add the solid-walnut edge band (O, F) to the front edges of all panels and add the

walnut veneer tape (M) to the top edges of the lower-case outer sides (E1). Then cut the panels to finished

size.

Use the router with straightedge guide to cut the rabbet in the outer case sides (E1, N1) that hide the cabinet

backs. Lay out the joining-plate slots in sides, tops and bottoms, and cut the slots with the plate joiner.

Make a boring template for the shelf-pin holes in the lower cabinets and a second template for the pin holes in

the upper cabinets. A strip of 1/2-in. plywood or MDF is perfect for the template. Clamp the appropriate

template to a cabinet side, and use it as a guide in boring the holes. A stop on the drill bit ensures uniform

hole depth.

Mark the locations of the glass-hinge mortises on the upper-case top and bottom panels (P). Trace the hinges

for the proper mortise shape. Use a router and straight bit to remove most of the waste from the mortises and

finish with a sharp chisel and gouge. Test fit the hinge bases and make any necessary adjustments.

Lay out and bore the 7/8-in.-dia. holes for the light switches in the upper-case sides (N2). Use an adjustable

circle cutter to bore the 58-mm-dia. holes for the halogen lights in the upper-case tops.

Sand the interior surfaces of the cabinet parts before assembly, finishing with 220-grit paper. Then, completely

dust off the parts.

To assemble one of the cases, spread glue on each plate and in its slot before inserting the plate. Join the top

and bottom to one of the case sides, then position the opposite side and apply clamps to pull the joints tight.

Compare opposite diagonal measurements to check that the cabinet is square and adjust the clamps if

necessary. Let the glue set for at least 30 minutes before removing the clamps. Repeat the process for the

remaining cases.

Cut the 1/2-in. panels for the case backs (I, R). Note that the top edge of the lower-case backs must be

covered with walnut-veneer tape. Apply the tape to the edge before cutting the panel to finished size. Bore

pilot holes and temporarily fasten the backs to the cases with 1-in. No. 5 fh screws.

The Spacers, Base And Soffit

Prepare the maple spacers that fit between the cabinets and between the upper cases and the soffit.

Temporarily screw the upper vertical spacers (CC) to an upper-case side and attach the lower vertical spacers

(DD) to a lower case.

Cut the maple parts for the base and soffit, as well as the 3/4-in. gussets (Y1, Y2, D1, D2). Assemble the base

and soffit with 4d finishing nails and glue. Set and fill the nail holes. When the filler dries, sand the assemblies.

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