JBL E150P Service Manual.pdf

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E150/250P (120V) OM
Northridge E-Series
E150P
Powered Subwoofer
Service Manual
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797
Rev2 2/2004
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- CONTENTS -
BASIC SPECIFICATIONS …………….……..…………..1
SAFETY INFORMATION …………….……..….………..2
DETAILED SPECIFICATIONS ……….……..…………..3
CONNECTIONS………………………...……..…...…..…4
OPERATION ……..………………….……...…….….…...7
BASIC TROUBLESHOOTING..………….………………8
EXPLODED VIEW/PARTS LIST…….….….…………....9
TEST SET-UP AND PROCEDURE….….……………...10
AMPLIFIER BLOCK DIAGRAM…….………….……..…11
TECH TIP JBLTT2003-04 ..……….……………….…...12
DETAILED TROUBLESHOOTING..……………… ……13
P.C.B. DRAWINGS….…………………………………….16
ELECTRICAL PARTS LIST ..……….……….……….…20
IC/TRANSISTOR PINOUTS..……..….…….….….….….24
SCHEMATICS………..……………………….…………..25
PACKING……..……………………………….….….…...27
E150P SPECIFICATIONS
Amplifier Power (RMS):
150 Watts
Peak Dynamic Power *:
250 Watts
Driver:
10" (254mm) PolyPlas™
Inputs:
Line Level (switchable to LFE) and Speaker
Level with 5-way binding posts
Low-Pass Frequency:
Variable from 50Hz to 150Hz
Frequency Response:
27Hz – Low-pass crossover setting
Dimensions (H x W x D):
17-3/4" x 12-1/4" x 14-1/2"
(451mm x 311mm x 368mm)
Weight:
33.5 lb/15.2kg
JBL continually strives to update and improve existing products, as well as create new ones. The
specifications and details in this and related JBL publications are therefore subject to change without
notice.
* The Peak Dynamic Power is measured by recording the highest center-to-peak voltage measured across the output of a resistive load
equal to minimum impedance of the transducer, using a 50Hz sine wave burst, 3 cycles on, 17 cycles off.
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E150P
SAFETY INFORMATION
Warning
List of Safety Components
Requiring Exact Replacements
Any person performing service of this unit will be exposed
to hazardous voltages and the risk of electric shock. It is
assumed that any person who removes the amplifier from
this cabinet has been properly trained in protecting
against avoidable injury and shock. Therefore, any service
procedures are to be performed by qualified service
personal ONLY!
Part Number/
Designator
Description
F1
093-205209-300
Line Fuse Slo Blo 1.25A
5x20mm
Caution
083-041802-009
250V UL approved SPT-2 or
better with polarized plug, UL
approved wired with the hot side
to fused
side. Use with factory
replacement panel strain relief
(70305) only.
Early revisions of the unit did not have a power switch.
Hazardous voltages are resent within the unit whenever it
is plugged in.
Before amplifier is plugged in, be sure its rated voltage
corresponds to the voltage of the AC power source to be
used. Incorrect voltage could cause damage to the
amplifier when the AC power cord is plugged in. Do not
exceed rated voltage by more than 10%: operation below
90% of rated voltage will cause poor performance or may
shut the unit off.
PT1
042-010052-003
Power Transformer.
Use only factory
replacement.
BR1
052-400080-000
Bridge diode. Use only
factory replacement.
Leakage/Resistance Check
4700uF 50V electrolytic
filter caps. Be sure
replacement part is at
least the same working
voltage and capacitance
rating. Also the lead
spacing is important.
Incorrect spacing may
cause premature failure
due to internal cabinet
pressure and vibration.
Before returning the unit to the customer, perform a
leakage or resistance test as follows:
Leakage Current. Note there is no power switch on early
revisions of this unit. When the power plug is plugged in,
the unit is live. Connect the unit to its rated power source.
Using an ammeter, measure the current between the
neutral side of the AC supply and chassis ground of the
unit under test. If leakage current exceeds 0.5mA, the unit
is defective. Reverse the polarity of the AC supply and
repeat.
C6,8
034-470745-200
063-531808-000
Rear Amp Cover
Use only factory
replacement
Resistance. Measure the resistance from either side of the
line cord to chassis ground, If it is less than 500k ohms,
the unit is defective.
Inductor
043-560200-000
L1 - Use only factory
replacement
Inductor
043-300101-000
L2 - Use only factory
replacement
WARNING! DO NOT return the unit to the customer if it
fails one of these tests until the problem is located and
corrected.
Inductor
043-700101-000
L3 - Use only factory
replacement
Critical Components
Inductor
043-324300-000
L4 - Use only factory
replacement
All components identified with the IEC
symbol in the parts list and schematic
diagram designate components in which
safety can be of special significance when
replacing identified with. Use only the
replacement parts designated in the parts list or parts
with the same rating of resistance, wattage or voltage.
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JBL E150P Powered Sub/ Plate Amp
LINE VOLTAGE
Yes/No
Hi/Lo Line
Nom.
Unit
Notes
US 120vac/60Hz
Yes
108-132
120
Vrms
Normal Operation
EU 230vac/50-60Hz
Yes
207-264
230
Vrms
Normal operation, MOMS required
Parameter
Specification
Unit
QA Test
Limits
Conditions
Notes
Amp Section
Type (Class AB, D, other)
D
n/a
n/a
Class D Preferred...Sink required for Class AB
Load Impedance (speaker)
4
Ohms
n/a
Nominal
Z-curve required
Rated Output Power
75
Watts
70
1 input driven
AVG RMS Dynamic Power
150
Watts
135
Average RMS power, 3/20 Cycles 50 Hz, Driven
6dB above its input sensitivity sensitivity
THD @ Rated Power
0.3
%
1
22k filter
75 Watts
THD @ 1 Watt
0.1
%
0.5
22k filter
DC Offset
10 mV-DC
30
@ Speaker Outputs
Measured at the amplifier board THD < 0.1% 75
Watts @ 50Hz
Damping factor
50
DF
35
Measured at amplifier board
Input Sensitivity
Input Frequency
50
Hz
50
Nominal Freq.
L&R
128 mVrms
±2dB
To 75 Watts
Single input driven LP defeat switch OFF
LFE
128 mVrms
±2dB
To 75 Watts
LP defeat switch ON- Single input driven
Speaker/Hi Level Input
1.28
Vrms
±2dB
To 75 Watts
Single input driven
Signal to Noise
SNR-A-Weighted
100
dBA
70
relative to rated power
A-Weighting filter
SNR-unweighted
80
dBr
70
relative to rated power
22k filter
SNR rel. 1W-unweighted
65
dBr
60
relative to 1W Output
22k filter
Residual Noise Floor
1 mVrms
2
Volume @max, using DVM or A/P
(BW=20 KHz)
Line level inputs must be terminated using
1KOHM
Residual Noise Floor
1.5 mVrms(max)
2
Volume @max, w/ A/P Swept
Bandpass Measurement (Line
freq.+ harmonics) (BW=20Khz)
Line level inputs must be terminated using
1KOHM
Input Impedance
Line Input
10K
ohms
n/a
Nominal
Speaker/Hi Level Input
>4.7K
ohms
n/a
Nominal
Filters
Speaker in LP 2nd order varia
60-150 Hz
± 10
Subsonic filter (HPF) fixed 6th
Fixed
LFE Low pass 2nd order fixed
200>LP<1K Hz
Single input driven
Speaker out HP filter
Left & Right outputs
200 Hz
± 10
Speaker input driven - Speaker out
loaded with 4 Ohms
(Applies only to 230V Model)
Note: 120V Models do not
have speaker output
100 Hz
± 10
Speaker input driven - Speaker out
loaded with 8 Ohms
(Applies only to 230V Model)
Limiter
THD at Max. Output Power
n/a
n/a
functional Maximum Output Power
Maximum THD as a result of limiting.
Features
--
Volume pot Taper (lin/log)
LOG
--
functional
A Taper
Phase switch
0-180
deg
functional
LP Defeat switch
YES
functional
LFE function selection
Input Configuration
Line In & LFE
YES
--
functional
LR dual RCA jack
Spkr/Hi Level In
YES
--
functional
Binding post connector L&R
Signal Sensing (ATO)
Auto-Turn-On (yes/no)
YES
functional Auto - on selection switch in Auto
ATO Input test frequency
50
Hz
functional
"
ATO Level LFE Input
4
mV
functional
"
ATO Level Speaker in
50
mV
functional
"
ATO Turn-on time
5
ms
functional
Amp connected and AC on, then
input signal applied
Auto Mute/ Turn-OFF Time
15 minutes
17
T before muting, after signal is
removed
Auto turn of time (T) must be 5 > T < 15
Minutes
Power on Delay time
3
sec.
4
AC Power Applied
Transients/Pops
ATO Transient
5 mV-peak
n/a
@ Speaker Outputs
Turn-on Transient
50 mV-peak
2v-pp @ Speaker Outputs
AC Line cycled from OFF to ON
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Parameter
Specification
Unit
QA Test
Limits
Conditions
Notes
Turn-off Transient
50 mV-peak
2v-pp @ Speaker Outputs
AC Line cycled from ON to OFF
Efficiency
Efficiency
65
%
64
Nominal Line voltage 120 VAC / 230 VAC
Stand-by Input Power
15
Watts
18
@ nom. line voltage
Auto turn of time (T) must be 5 > T < 15
Minutes
Power Cons. @ rated power
115
Watts
120
@ nom. line voltage
75 Watts @ 4 Ohms nominal line voltage
Protections
Short Circuit Protection
YES
functional Direct short at output
Amplifier should resume operation after short
circuit condition removal
Temperature rise in accessible metal parts
should not exceed 35K rise for domestic version
or 30K rise for European versions (refer to
requirements sheet).
Thermal Protection
YES
functional @1/8 max unclipped Power
Design must insure no Offset at the speaker
output under any operating condition including
abnormal operation
DC Offset Protection
YES
-
DC present at Speaker Out leads
Line Fuse Rating
US Domestic version
1.25
Amps
1.25
Type-T or Slo Blo-250 V
Internal fuse with UL/SEMKO rated holder
EU
0.8
Amps
0.8
Type-T or Slo Blo-250 V, Low
Breaking capacity
Internal fuse with UL/SEMKO rated holder
4. ALL SPECS SHOULD BE MEASURED AT NOMINAL LINE VOLTAGE.
SPEAKER CONNECTION
When we designed the
E150P and E250P powered
subwoofers, our goal was
to offer the user the best pos-
sible performance combined
with the most flexible and
complete installation options.
Please look over the following
three examples to determine
which description best
matches your system and
follow the corresponding
hookup instructions.
To use the binding-post
speaker terminals with bare
wire, unscrew the collar until
the hole through the center
post is visible under the collar.
Insert the bare end of the wire
through the hole in the post,
then screw the collar back
down until the connection is
tight. The holes in the center
of the collars are intended for
banana-type connectors.
Speakers and electronics termi-
nals have corresponding positive
(+) and negative (–) terminals. It
is important to connect both
speakers identically:
positive (+) on the speaker
to positive (+) on the amplifier
and negative (–) on the speaker
to negative (–) on the amplifier.
Wiring “out of phase” results in
thin sound, weak bass and a
poor stereo image.
NOTE: The speaker-level con-
nection method described on
the next page is not a
preferred connection
and should only be
resorted to if your receiver/
processor does not have a
line-level or subwoofer output.
The customer is responsible for
proper connections, and any
damage to JBL or other equip-
ment due to improper connec-
tions will not be covered by
your JBL warranty. Consult with
your JBL dealer or an audio-
installation expert if you have
any questions about how to
connect your subwoofer using
the speaker-level inputs.
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