warmflow-20.pdf
(
1448 KB
)
Pobierz
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.01//EN" "http://www.w3.org/TR/html4/strict.dtd">
INSTALLATION & SERVICING
MANUAL FOR
50/70 – 70/90 – 90/120 – 120/150 – 150/200
MULTI FLUE OPTION BOILERS
BLUEBIRD BOILERHOUSE MODELS,
GOLDBIRD KITCHEN MODELS
& WHITEBIRD UTILITY ROOM MODELS
50/70 – 70/90
MULTI-FLUE OPTION WHITEBIRD
UTILITY ROOM SYSTEM BOILER
50/70 – 70/90 – 90/120 – 120/150 – 150/200
KABIN PAK EXTERNAL BOILERHOUSE MODULES
50/90
SLIMLINE KABIN PAK
EXTERNAL BOILERHOUSE MODULE
50/70 – 70/90
KABIN PAK BACK OUTLET
EXTERNAL BOILERHOUSE MODULES
300 – 400 – 500
CONVENTIONAL FLUED
INDUSTRIAL BLUEBIRD BOILERHOUSE MODELS
LEAVE THESE INSTRUCTIONS WITH THE END USER
ISSUE 6.1
JULY ’03
COMMISSIONING
*THIS APPLIANCE MUST
BE COMMISSIONED
*Failure to commission the boiler will invalidate the warranty.
After commissioning ensure that the pre-paid
warranty registration card is completed
and returned.
SERVICING
To ensure continued reliable operation and fuel
economy it is recommended that the boiler is
serviced annually by an OFTEC registered
technician.
NI CUSTOMERS ONLY
Warmflow Engineering Service division (NI)
provides an excellent back-up service, operating
a team of OFTEC trained engineers who can
meet all the servicing, commissioning and
breakdown requirements for your appliance.
Telephone
0870 240 6532
Fax: 028 9262 2827
E-mail: service@warmflow.co.uk
Contents
Page
1.0
User Instructions
.................................................................................................................................................. 2
1.1
Goldbird Models ........................................................................................................................................ 2
1.2
Bluebird, Kabin Pak and Whitebird Models .............................................................................................. 2
1.3
Servicing ................................................................................................................................................... 2
1.4
Components 50/70, 70/90, 90/120, 120/150, 150/200 ............................................................................. 2
1.5
System Boiler ............................................................................................................................................ 3
1.6
Components 300, 400 & 500 Industrial Boilers ........................................................................................ 4
1.7
Baffles ....................................................................................................................................................... 4
2.0
Introduction
........................................................................................................................................................... 6
2.1
General Requirements .............................................................................................................................. 6
3.0
Dimensions
........................................................................................................................................................... 7
3.1
Goldbird & Whitebird Models .................................................................................................................... 7
3.2
Bluebird Models ........................................................................................................................................ 7
3.3
Industrial Bluebird Models ........................................................................................................................ 8
3.4
Kabin Pak ................................................................................................................................................. 8
3.5
Kabin Pak Back Outlet .............................................................................................................................. 9
3.6
Flue Options ........................................................................................................................................... 10
4.0
Installation
........................................................................................................................................................... 12
4.1
Hearth ..................................................................................................................................................... 12
4.2
Heating System ...................................................................................................................................... 12
4.3
Sealed System ........................................................................................................................................ 12
4.4
Air Vents ................................................................................................................................................. 13
4.5
Drain Cock .............................................................................................................................................. 13
4.6
Expansion Vessels .................................................................................................................................. 13
4.7
System Filling ......................................................................................................................................... 13
4.8
System Pressure .................................................................................................................................... 13
5.0
Electricity Supply
............................................................................................................................................... 14
5.1
Dual Thermostat ..................................................................................................................................... 14
5.2
RDB Control Box .................................................................................................................................... 14
5.3
Control Panel Wiring (Goldbirds) ............................................................................................................ 15
5.4
R40 Control Box ..................................................................................................................................... 16
5.5
Installation of Optional Programmer ....................................................................................................... 16
5.6
System Wiring Diagrams (Goldbirds) ..................................................................................................... 17
6.0
Technical Data
.................................................................................................................................................... 19
6.1
Goldbird, Whitebird & Bluebird ............................................................................................................... 19
6.2
Industrial Bluebirds ................................................................................................................................. 21
7.0
Air Supply
............................................................................................................................................................ 22
7.1
Open Flue Boilers ................................................................................................................................... 22
7.2
Balanced Flue Boilers ............................................................................................................................. 22
8.0
Flues
................................................................................................................................................................ 23
8.1
Conventional Flues ................................................................................................................................. 23
8.2
Low Level Flues ...................................................................................................................................... 23
8.3
Installation of Flues ................................................................................................................................. 25
9.0
Installation of Boilers
......................................................................................................................................... 27
9.1
Industrial Firebrick .................................................................................................................................. 27
9.2
120/150 & 150/200 White Casings ......................................................................................................... 27
9.3
Industrial Bluebird Casings ..................................................................................................................... 27
9.4
Standard Kabin Pak ................................................................................................................................ 29
9.5
Kabin Pak Vertical Flue Adaptor ............................................................................................................. 30
9.6
Air Intake Duct ........................................................................................................................................ 30
10.0
Oil Supply
............................................................................................................................................................ 32
10.1
One Pipe System .................................................................................................................................... 32
10.2
Two Pipe System .................................................................................................................................... 33
10.3
Deaerator System ................................................................................................................................... 33
10.4
One Pipe Lift ........................................................................................................................................... 34
11.0
Burners
................................................................................................................................................................ 35
11.1
RDB Burner ............................................................................................................................................ 35
11.2
G10 Burner ............................................................................................................................................. 35
11.3
G20S Burner ........................................................................................................................................... 36
11.4
Oil Supply ............................................................................................................................................... 36
11.5
Air Damper Adjustment ........................................................................................................................... 37
11.6
Electrode Setting .................................................................................................................................... 37
11.7
Burner Start-up Cycle ............................................................................................................................. 37
12.0
Servicing & Commissioning
.............................................................................................................................. 38
12.1
Commissioning ....................................................................................................................................... 38
12.2
Servicing ................................................................................................................................................. 38
13.0
User Instructions – Horstmann 626 Internal Programmer
.............................................................................. 39
14.0
Fault Finding
....................................................................................................................................................... 44
15.0
Spares
15.1
RDB Burners 1 & 2 ................................................................................................................................. 45
15.2
RDB 3 Burners ........................................................................................................................................ 46
15.3
R40 G10 Burner ...................................................................................................................................... 47
15.4
R40 G20S Burner ................................................................................................................................... 48
15.5
Boiler Parts List ....................................................................................................................................... 49
Page 1
1.0 User Instructions
1.1
Goldbird Models
Thermostat Control
The recommended minimum thermostat setting is 65
C. Below this ‘cold water corrosion’
is likely to occur which can reduce the life of the heat exchanger and is not covered by
the boiler warranty. The boiler thermostat is adjustable from 52
C to 88
C.
Mains Indicator
The green mains lamp will be lit when there is power to the control box.
H/L Reset
The yellow H/L reset lamp will be lit when the boiler has overheated and tripped the
high limit thermostat, which then needs to be manually reset. If the high limit thermostat
continues to trip, contact Warmflow or your service engineer/technician. The manual
reset thermostat has a cut out point of 110
C.
Lock-Out
The red lock out lamp will be lit when the burner has failed to fire and can be reset by
pressing the illuminated red reset button on the burner control box.
1.2
Bluebird, Kabin Pak and Whitebird Models
The recommended minimum thermostat setting is 65
C (thermostat setting 1). If the
high limit thermostat operates it may be reset by removing the reset cover and pressing
the reset button. If the burner goes to lockout it can be reset by pressing the illuminated
red reset button on the burner control box. Combustible material must not be placed
on top of the boilerhouse models or on top of the burner cover as the temperature of
certain exposed components can occasionally reach 70
°
C. The boiler thermostat is
adjustable from 60
C to 90
C and the manual reset limit thermostat has a set point of
110
°
C.
1.3
Servicing
It is recommended that the boiler is serviced annually by an OFTEC registered engineer.
WARNING
: No adjustments to externally situated boilers should be made where wet
weather conditions prevail. In such conditions there may be a risk of ingress of water
into the appliance, which could lead to component failure or electrocution.
1.4
Components – 50/70, 70/90, 90/120, 120/150, 160/200
TOP LID
THERMOSTAT
POCKET
BOILER
CASING
FLUE
FLUE
BOILER
THERMOSTAT
CONTROL
TOP LID
LIMIT THERMOSTAT
MANUAL RESET
BUTTON COVER
BOILER
THERMOSTAT
CONTROL
LIMIT THERMOSTAT
RESET BUTTON COVER
BAFFLES
BOILER CASING
BAFFLES
BURNER
LOCKOUT LAMP
& RESET BUTTON
BURNER
LOCKOUT LAMP
& RESET BUTTON
BURNER COVER
BURNER COVER
BASE INSULATION
BASE INSULATION
Bluebird
Goldbird/Whitebird
Page 2
Page 3
Plik z chomika:
Synthmauro
Inne pliki z tego folderu:
warmflow-20.pdf
(1448 KB)
warmflow-wall mount2.pdf
(1247 KB)
warmflow-2.pdf
(537 KB)
warmflow-warmair-oil.pdf
(472 KB)
Desktop.ini
(0 KB)
Inne foldery tego chomika:
ACV
Alpha
Ariston
Atmos
Baxi
Zgłoś jeśli
naruszono regulamin