AM6 Rieju.pdf

OTOR AM6

AM6

Workshop manual

M OTOR

Introduction

Engine

INTRODUCTION

NOTES FOR EASY CONSULTATION

GENERAL WORK PROCEDURES

RECOMMENDATIONS

SPARK PLUGS

ENGINE RIEJU

EQUIPMENT KIT

LUBRICANTS

ENGINE DISASSEMBLY

MAINTENANCE

ENGINE ASSEMBLY

ENGINE SERVICINGAND COMMISSIONING SCHEDULE

PARTS AND THEIR TORQUE WRENCH SETTINGS

EXPLODED VIEW OF THE ENGINE AM6 EURO 2

Introduction

Introduction

Engine

• All checks , maintenance , repairs or replacements , etc. on the vehicles manufactured by Ma-

laguti are to be performed by skilled and expert technical personnel with specific experience in sta-

te-of-the-art technology and full knowledge of the quickest and most rational procedures, technical

characteristics, setting values and tightening torques, which may only be properly and exhaustively

provided by the manufacturer.

• This set of WORKSHOP MANUALS concerning two-stroke engines provides technicians of

the sector (Authorised Service Centres, etc.), the essential information for operating in accordance

with the latest good working practices and work safety regulations .

• These publications provide all necessary information for routine procedures on all the RIEJU-

motor vehicles equipped with two-stroke engines currently in production at the date of issue. The

information provided deals with the motor vehicle ENGINES . Some basic technical information has

been intentionally omitted as it is considered to be common knowledge.

• Additional information is available in the SPARE PARTS CATALOGUES of each model.

• It is important that before referring to the specific engine manual, the information given in this

general section be carefully read as it provides all the essential hints and guidelines for best consulting

the various topics and main technical subjects.

Note:

These manuals provide the necessary information and instructions for routine maintenance

and servicing. This information has been given to us by the engine manufacturers. We therefore

decline all responsibility for any error, omission or misrepresentation. RIEJU reserves the right

to make any changes and modifications hereto it deems necessary without prior notice.

For further information and details, please contact the RIEJU, S.A. Service Division.

1.1 MANUAL UPDATES

• The updates will be sent by us ( in a reasonable time). Every Cd-Rom you will receive, will super-

sede the one already in your hands.

• The table of contents will be duly updated in the event that new pages are inserted, which ren-

der the consultation of the manual difficult.

• IMPORTANT! The Workshop Manuals are to be considered as essential tools to be properly

kept up-to-date so as to maintain their “ validity” over time.

Introduction

Engine

EDITING SYMBOLS

CAUTION! Recommendations and precautions regarding rider safety and

motor vehicle integrity.

WARNING !

Situations entailing the risk of personal injury to maintenance or repair mecha-

nics, other workshop personnel or third parties, or damage to environment,

vehicle or equipment.

FIRE HAZARD

Indicates operations which may constitute a fire hazard.

RISK OF EXPLOSION

Indicates operations which may constitute a risk of explosion.

TOXIC FUMES

Indicates a possibility of intoxication or inflammation of the upper respiratory

tract.

MECHANICAL MAINTENANCE

Operations to be performed only by an expert mechanic.

ELECTRICAL MAINTENANCE

Operations be performed only by an expert electrical / electronic technician.

NO!

Operations to be absolutely avoided.

ENGINE SERVICE MANUAL

Indicates information which may be obtained by referring to said manual.

SPARE PARTS CATALOGUE

Indicates information which may be obtained by referring to said catalogue.

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