nice spin.pdf

For projecting

and non-projecting

up-and-over doors,

and sectional doors

Spin

Instructions and warnings for the fitter

Istruzioni ed avvertenze per l’installatore

Instructions et recommandations pour l’installateur

Anweisungen und Hinweise für den Installateur

Instrucciones y advertencias para el instalador

Instrukcje i uwagi dla instalatora

Aanwijzingen en aanbevelingen voor de installateur

Spin

Table of contents:

page

Warnings

Maintenance and Disposal

6.1

Maintenance

Product description

6.2

Disposal

2.1

Operating limits

2.2

Typical system

Additional information

2.3

List of cables

7.1

Programming buttons

7.2

Programming

Installation

7.2.1

Level one functions (ON-OFF functions).

3.1

Preliminary checks

7.2.2

Level one programming (ON-OFF functions).

3.2

Fitting SPIN

7.2.3

Level two functions (adjustable parameters)

3.2.1

Assembly of guide supplied with

7.2.4

Level two programming (adjustable parameters) 18

SPIN20KCE, SPIN30 and SPIN40

7.2.5

Level one programming example

(ON-OFF functions).

3.2.2

SNA5 guide assembly

3.2.3

SNA6 guide assembly

7.2.6

Level two programming example

(adjustable parameters)

3.2.4

Fixing the gearmotor to the guide

3.2.5

Fixing the gearmotor to the ceiling

7.3

Adding or Removing Devices

3.3

Installation of the Various Devices

7.3.1

BlueBUS

3.4

Electrical connections

7.3.2

STOP Input

3.5

Description of the electrical connections

7.3.3

Photocells

7.3.4

Recognition of other devices

Final checks and start up

7.4

Special functions

4.1

Power Supply Connection

7.4.1

“Always open” Function

4.2

Recognition of the devices

7.4.2

“Move anyway” Function

4.3

Recognizing the door opening and

closing positions

7.5

Connection of other devices

7.6

Troubleshooting

4.4

Checking door movements

7.7

Diagnostics and Signals

4.5

Pre-set functions

7.7.1

Signalling with flashing light and courtesy light

4.6

Radio receiver

7.7.2

Signals on the control unit

4.6.1

Memorization of the Radio Transmitters

7.8

Accessories

4.6.2

Memorization Mode I

4.6.3

Memorization Mode II

Technical characteristics

4.6.4

“Remote” memorization

4.6.5

Deleting the Radio Transmitters

Instructions and Warnings for users of SPIN gearmotor

4.6.6

Declaration of conformity of the radio receiver

and transmitters

Testing and commissioning

5.1

Testing

5.2

Commissioning

1) Warnings

This manual contains important information regarding safety; before you

start installing the components, it is important that you read all the infor-

mation contained herein. Store this manual safely for future use.

• Risk analysis must be carried out before starting installation, to include

the list of essential safety requisites provided for in Enclosure I of the

Machine Directive, indicating the relative solutions employed. N.B. Risk

analysis is one of the documents included in the “Technical Documen-

tation” for this automation.

• Check whether additional devices are needed to complete the

automation with SPIN based on the specific application requirements

and dangers present. The following risks must be considered: impact,

crushing, shearing, dragging, etc. as well as other general dangers.

• Do not make modifications to any components unless such action is

specified in this manual. Operations of this type are likely to lead to

malfunctions. NICE disclaims any liability for damage resulting from

modified products.

• During installation and use, ensure that solid objects or liquids do not

penetrate inside the control unit or other open devices. If necessary,

please contact the NICE customer service department; the use of

SPIN in these conditions can be dangerous.

• The automation system must not be used until it has been commis-

sioned as described in chapter 5: “ Testing and commissioning”.

• The packing materials of SPIN must be disposed of in compliance with

local regulations.

• If a fault occurs that cannot be solved using the information provided

in this manual, refer to the NICE customer service department.

• In the event that any automatic switches are tripped or fuses blown,

you must identify the fault and eliminate it before resetting the switch-

es or replacing fuses.

• Disconnect all the power supply circuits before accessing the terminals

inside the SPIN cover. If the disconnection device is not identifiable,

post the following sign on it: “WARNING: MAINTENANCE WORK IN

PROGRESS”.

In this manual when all data, warnings and other information related to

all products are stated, the range name “SPIN” will be used. The

description of individual products can be found in chapter “2 Product

description”.

Considering the hazards that may exist during the installation and oper-

ation of SPIN, installation must be carried out in strict compliance with

current legislation, standards and regulations. This chapter provides

details of general warnings. Other, more specific warnings are detailed in

Chapters “3.1 Preliminary Checks” and “5 Testing and commissioning”.

According to the most recent European legislation, the

production of automatic doors or gates is governed by the

provisions listed in Directive 98/37/CE (Machine Directive)

and, more specifically, to provisions: EN 12445; EN 12453 and

EN 12635, which enable manufacturers to declare the pre-

sumed conformity of the product.

Please access “www.niceforyou.com” for further information, and guide-

lines for risk analysis and how to draw up the Technical Documentation.

• This manual has been especially written for use by qualified fitters.

Except for the enclosed specification “Instructions and Warnings for

Users of the SPIN gearmotor” which is to be removed by the installer,

none of the information provided in this manual can be considered as

being of interest to end users!

• Any use or operation of SPIN which is not explicitly provided for in

these instructions is not permitted. Improper use may cause damage

and personal injury.

2) Product description

SPIN is a range of gearmotors designed for the automation of sec-

tional doors and, in combination with accessory SPA5 (supplied sep-

arately), protruding or non-protruding spring or counterweight over-

head doors.

The electrical connections to external devices have been simplified

through the use of “BlueBUS”, a technique by which several devices

can be connected up using just 2 wires.

SPIN operates with electric power. In the event of a power failure, the

gearmotor can be released in order to move the door manually. Alter-

natively, for some versions, there is the PS124 buffer battery acces-

sory which makes it possible to use the door also during the event

of a power failure.

The products described in tables 1 and 2 belong to the SPIN range.

Table No. 1: Description of the SPIN components

Model:

Gearmotor

Guide

Radio receiver

Radio Transmitter

SPIN20KCE

SN6021

3x1m

SMXI

FLO2R-S

SPIN21KCE

SN6021

SMXI

FLO2R-S

SPIN30

SN6031

3x1m

---

SPIN40

SN6041

3x1m

---

SN6031

---

SN6041

---

SN6031 must be completed with the guides SNA5 (3m) or SNA6 (3m + 1m).

SN6041 must be completed with the guide SNA6 (3m + 1m).

SPIN30; SPIN40; SN6031 and SN6041 can be completed with radio receivers SMXI or SMXIS and relative radio transmitters

Table No. 2: comparison of main features of SPIN gearmotors

Gearmotor type

SN6021

SN6031

SN6041

Maximum torque

(corresponding to the maximum force)

11.7 Nm (650N)

18 Nm (1000N)

Reduced consumptoin in Stand-By

Yes

Max. no. BlueBus units

Emergency power supply

with PS124

Courtesy light (lamp fitting)

12V - 21W (BA15)

230V* - 60W (E27)

* 120V for the SPIN/V1 versions

2.1) Operating limits

Chapter 8 “Technical Characteristics” provides the data needed to determine whether the products of the SPIN line are suitable for the intend-

ed application.

The structural characteristics of the SPIN products make it suitable for use on sectional and overhead doors within the limits shown in Tables

3, 4 and 5.

Table No. 3: SPIN gearmotor operating limits

Model:

SECTIONAL door

OVERHEAD door, non-protruding

OVERHEAD door, protruding (with accessory

(with accessory SPA5)

SPA5) or with springs (without SPA5)

Height

Width

Height

Width

Height

Width

SPIN20KCE

2.4m

4.4m

2.2m

4.2m

2.8m

4.2m

SPIN21KCE

2.4m

4.4m

2.2m

4.2m

2.8m

4.2m

SPIN30

2.4m

4.4m

2.2m

4.2m

2.8m

4.2m

SPIN40

2.4m

5.2m

2.2m

4.2m

2.8m

4.2m

SN6031 (SNA5)

2.4m

4.4m

2.2m

4.2m

2.8m

4.2m

SN6031 (SNA6)

3.4m

3.1m

3.2m

2.9m

3.5m

3.4m

SN6041 (SNA6)

3.4m

5.2m

3.2m

4.2m

3.5m

4.2m

The measurements in table N° 3 are guideline only and can be used as a general estimate only. The effective suitability of SPIN for automat-

ing a specific door depends on the degree of door leaf balancing, guide friction and other aspects, including occasional phenomena such as

wind pressure or the presence of ice, which could obstruct leaf movement.

To establish effective conditions, the force required to move the leaf throughout its stroke must be measured, to ensure that this value does

not exceed the “rated torque” specified in chapter “8 Technical specifications”; also, to calculate the number of cycles/hour and consecutive

cycles, the data in tables 4 and 5 must be taken into account.

Table 4: limits related to leaf height

Leaf height

Max. no. of cycles/hour

Max. no. of consecutive cycles

Max. 2

2÷2,5

2,5÷3

3÷3,5

Table N°5: limits in relation to force required to move door leaf

Force required to move leaf N

Cycle reduction percentage

SN6021 - SN6031

SN6041

Max. 250

100%

250÷400

70%

90%

400÷500

25%

70%

500÷650

---

40%

650÷850

---

25%

The height of the door enables a calculation of the maximum number of cycles per hour and consecutive cycles, while the force required to

move the door enables a calculation of the percentage of cycle reduction; for example, if the leaf height is 2.2 m this would enable 15 cycles

per hour and 7 consecutive cycles, but if a force of 300N is required, using a SN6021 gearmotor, these would have to be reduced to 70%,

resulting therefore in 10 cycles per hour and around 5 consecutive cycles. To avoid overheating, the control unit has a limiter that is based

on the motor operation and duration of cycles, and trips when the maximum limit is exceeded.

N.B. 1Kg = 9.81N, meaning that 500N, for example, is equivalent to 51Kg.

2.2) Typical system

Figure 2 shows a typical system for automating a sectional door.

SPIN

Main edge

Key-operated selector switch

Photocells

Flashing light with incorporated

aerial

PP function cord

Photocells on post (fig. 3)

Radio-transmitter

Figures 3 and 4 show typical installations of a protruding and non-protruding overhead door

For installations on overhead doors, the accessory SPA5 is required.

2.3) List of cables

Figure 2 shows the cables needed for the connection of the devices

in a typical installation; Table 6 shows the cable characteristics.

The cables used must be suitable for the type of installa-

tion. For example, an H03VV-F type cable is recommended for

indoor applications

Table N°6: list of cables

Connection

Cable type

Maximum length allowed

A: Flashing light with aerial

1 2x0,5mm2 cable

20m

1 RG58 type shielded cable

20m (recommended less than 5m)

B: Photocells

1 cable 2x0,5mm 2

30m

C: Key-operated selector switch

2 2x0,5mm2 cables (noea 1)

50m

D: Primary sensitive edge

1 2x0,5mm2 cable (note 2-3)

30m

Note 1:

A single 4x0.5mm 2 cable can be used instead of two 2x0.5mm 2 cables.

Note 2:

Please refer to Chapter “7.3.2 STOP Input” in situations where there is more than one edge, for information about the type of con-

nection

Note 3:

Special devices which enable connection even when the leaf is moving must be used to connect edges to the door.

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