Safety Integrated.pdf

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Subject to change without prior notice 09/04 | Order No. E20001 A150 M103 X 7600 | DISPO 27610 | 21C8238 MK.CD.XX.XX03.52.4.04 WS 09047.5 | Printed in Germany | © Siemens AG 2004
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Hazards only lose their bite when
there is a seamless safety network!
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Standard automation has become significantly more flexible and open as a result of
the transition to intelligent control and distributed architectures. This is the reason
that the productivity of your machines and plants has increased significantly. Your
automation will become even more efficient and cost-effective if safety technology
also consequentially follows this trend.
To do this, you require a unified solution that
seamlessly integrates your safety system into the
standard automation environment.
This means the following:
• Existing know-how is used – from engineering up
to service/maintenance.
• Existing network structures are used – also for
safety-related communications.
• Existing components are, as far as possible,
also used for safety technology.
Individual products are only a part of a solution.
However, you expect a lot more:
One strong partner that offers a complete product
portfolio of standard and safety technology for
all industries.
An experienced partner that supports you in all
issues – from the first support up to the complete
implementation of machines and plants.
One well-proven partner for safety technology that
can prove its competence through many references
– and that worldwide.
Your integration requirements drive us to innovate:
• Innovation impacts science and state-of-the-art
technology.
• As innovation driver, together with you we ensure
that these new trends are reflected in the
applicable Standards and Directives.
• Our certified products give you the security of
being in compliance with all of the applicable
Standards worldwide.
The response to all of this is:
Siemens Safety Integrated
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Standard and Safety
Technology in a Total System
Our claim:
Simply resolve safety tasks
All of our Safety Integrated products and systems are
based on standard components that have been ex-
panded by safety technology. This applies to both con-
trols and drive systems as well as to the open PROFIBUS
and AS-Interface bus systems. Our safety components,
e.g. from switchgear, controlgear and sensors can be
seamlessly integrated into these systems.
This is a prerequisite for you:
• As a machinery construction OEM so that you can
respond cost-effectively and quickly to customer
requirements.
• As an end customer in order that you can cost-
effectively modernize (retrofit) existing machines,
plants and systems or upgrade them to the latest
state-of-the-art safety technology.
Our skillsets:
The innovation driver in safety technology
We have been established in safety technology for
more than 20 years now. Over this time we have pro-
moted a lot of innovative products and solutions.
Siemens has done pioneering work in many areas:
• First fail-safe programmable logic controller – 1980
• First fail-safe control/drive system for machine
tools – 1996
• First machine tool control with integrated safety
logic – 1999
• First fail-safe PROFIBUS master with
PROFIsafe® – 1999
Further, we are actively working in national and interna-
tional Associations in drawing-up Standards and Direc-
tives. Some examples include ISO, NAM, DKE, IEC etc.
Safety Integrated in Totally Integrated
Automation
Safety Integrated is the consequential implementation
of safety technology in the sense of Totally Integrated
Automation® – our unique portfolio of products, sys-
tems and solutions for all industry sectors – and that
worldwide.
And what makes it so unique?
Totally Integrated Automation allows seamless, inte-
grated automation to be implemented over all areas of
a plant or system. This applies both to the production
industry as well as to the process industry. It also inter-
links all of the various areas – from goods received to
shipping, from the field through the production con-
trol level up to the company's supervisory level.
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Our portfolio: Seamless, integrated technology
In the production and process industries we ensure
safe, reliable and cost-effective operation with our
Safety Integrated system. This product portfolio en-
compasses everything from the sensor through the
evaluation equipment down to the actuator.
Your advantage: Lower costs, higher degree
of cost-effectiveness
When safety technology is integrated into the standard
automation, the benefits are as follows:
Cost-effectiveness
The number of different products and versions is
reduced by having just one system for standard
and safety automation
The costs are reduced when one bus and one
engineering system are used for standard and
safety technology
Series machines can be simply cloned using a
software solution
The Safety Integrated portfolio at a glance
Fail-safe communications ASIsafe/PROFIsafe
Fail-safe industrial control SIRIUS
Fail-safe sensors SIGUARD
Fail-safe controls SIMATIC
Fail-safe motion control systems SINUMERIK, Safety Unit
Fail-safe drives
SINAMICS, SIMATIC
This makes us the only supplier that covers all of these
functions: Sensing, evaluating and responding.
Independent of:
• Whether you have selected conventional, bus-based
or control/drive-based solutions ( level of flexibility ),
and/or
• Whether it involves a basic Emergency Stop
function or simply cascading safety circuits
or high-speed operations
( level of complexity ).
Productivity
Downtimes are shortened using fast troubleshoot-
ing with extensive diagnostic functions
Flexibility means a fast restart after plant
modifications have been made
In addition, we offer safety-related fault-tolerant
systems for production which minimize downtimes
Standardization
Unified operator interfaces for standard and
safety technology
Libraries increase the degree of re-usability
Fewer electrical cabinet versions for machines
Simpler installation technology in plants and
systems thanks to bus systems
Everything from a single source
Products and systems, service and training for
standard and safety technology mean a fast and
cost-effective solution.
SIMATIC Safety Integrated
Fail-safe controllers
SINUMERIK Safety Integrated
Fail-safe motion control systems
SINAMICS Safety Integrated
Fail-safe drives
PROFIBUS with PROFIsafe
PROCESS FIELD BUS
AS-Interface with ASIsafe
SIRIUS Safety Integrated
Safety monitor, slaves
SAFETY AT WORK
SIRIUS Safety Integrated
Fail-safe industrial controls
Safety Unit
can be parameterized
for metal forming
technology
Complexity of your application
Sensors
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