skrzynia biegów.pdf

(9579 KB) Pobierz
SM8E-1L32U1(TM.fm)
TRANSMISSION & DRIVELINE
TRANSAXLE & TRANSMISSION
SECTION TM B
C
TM
CONTENTS
E
6MT: RS6F52A
Inspection ............................................................... 19
F
FUNCTION DIAGNOSIS .............................. 9
PARK/NEUTRAL POSITION SWITCH ............. 20
Removal and Installation ........................................ 20
Inspection ............................................................... 20
M/T SYSTEM ...................................................... 9
System Diagram ....................................................... 9
System Description ................................................ 10
G
CONTROL LINKAGE ........................................ 21
Exploded View ........................................................ 21
Removal and Installation ........................................ 21
Adjustment .............................................................. 22
H
SYMPTOM DIAGNOSIS ............................. 11
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................... 11
NVH Troubleshooting Chart ................................... 11
AIR BREATHER HOSE .................................... 24
Exploded View ........................................................ 24
Removal and Installation ........................................ 24
I
PRECAUTION ............................................. 12
J
REMOVAL AND INSTALLATION .............. 26
PRECAUTIONS ................................................. 12
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................ 12
Precaution for Procedure without Cowl Top Cover
TRANSAXLE ASSEMBLY ................................ 26
Exploded View ........................................................ 26
Removal and Installation ........................................ 26
K
.... 12
Service Notice or Precautions ............................. 12
DISASSEMBLY AND ASSEMBLY ............. 28
L
PREPARATION .......................................... 13
TRANSAXLE ASSEMBLY ................................ 28
Exploded View ........................................................ 28
Disassembly ........................................................... 32
Assembly ................................................................ 39
Adjustment .............................................................. 49
PREPARATION ................................................. 13
Special Service Tools ........................................... 13
Commercial Service Tools .................................... 15
M
N
ON-VEHICLE MAINTENANCE ................... 17
INPUT SHAFT AND GEAR ............................... 56
Exploded View ........................................................ 56
Disassembly ........................................................... 56
Assembly ................................................................ 57
Inspection ............................................................... 61
M/T OIL .............................................................. 17
Draining .................................................................. 17
Refilling .................................................................. 17
Inspection ............................................................... 17
O
MAINSHAFT AND GEAR ................................. 63
Exploded View ........................................................ 63
Disassembly ........................................................... 63
Assembly ................................................................ 64
Inspection ............................................................... 69
P
ON-VEHICLE REPAIR ................................ 18
SIDE OIL SEAL ................................................. 18
Removal and Installation ........................................ 18
BACK-UP LAMP SWITCH ................................ 19
Removal and Installation ........................................ 19
REVERSE IDLER SHAFT AND GEAR ............. 72
Exploded View ........................................................ 72
TM-1
184074143.004.png 184074143.005.png
 
Disassembly .......................................................... 72
Assembly ............................................................... 72
Inspection .............................................................. 72
Component Parts Location - Coupe ....................... 99
Component Parts Location - Sedan ..................... 100
Component Description ....................................... 101
FINAL DRIVE .................................................... 74
Exploded View ....................................................... 74
Disassembly .......................................................... 74
Assembly ............................................................... 74
Inspection .............................................................. 77
CONTROL SYSTEM ........................................ 102
System Diagram .................................................. 102
System Description .............................................. 102
Component Parts Location - Coupe ..................... 104
Component Parts Location - Sedan ..................... 105
Component Description ....................................... 106
SHIFT FORK AND FORK ROD ........................ 79
Exploded View ....................................................... 79
Disassembly .......................................................... 79
Assembly ............................................................... 79
Inspection .............................................................. 80
LOCK-UP AND SELECT CONTROL SYSTEM
.. 107
System Diagram .................................................. 107
System Description .............................................. 107
Component Parts Location - Coupe ..................... 108
Component Parts Location - Sedan ..................... 109
Component Description ....................................... 110
SERVICE DATA AND SPECIFICATIONS
(SDS) .......................................................... 82
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 82
General Specifications .......................................... 82
End Play ............................................................... 83
Baulk Ring Clearance ............................................ 83
Dimension .............................................................. 84
Differential Side Bearing Preload .......................... 84
Differential Side Gear Clearance ........................... 84
CVT: RE0F09B
SHIFT MECHANISM ........................................ 111
System Diagram .................................................. 111
System Description .............................................. 111
Component Parts Location - Coupe ..................... 112
Component Parts Location - Sedan ..................... 113
Component Description ....................................... 114
SHIFT LOCK SYSTEM .................................... 115
System Diagram .................................................. 115
System Description .............................................. 115
Component Parts Location .................................. 115
Component Description ....................................... 115
BASIC INSPECTION .................................. 85
DIAGNOSIS AND REPAIR WORKFLOW ........ 85
Work Flow .............................................................. 85
Diagnostic Work Sheet .......................................... 86
ON BOARD DIAGNOSTIC (OBD) SYSTEM ... 117
Diagnosis Description .......................................... 117
INSPECTION AND ADJUSTMENT .................. 88
DIAGNOSIS SYSTEM (TCM) .......................... 119
CONSULT-III Function (TRANSMISSION) .......... 119
Diagnostic Tool Function ..................................... 122
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ....................................................... 88
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Precaution for TCM and CVT
Assembly Replacement ......................................... 88
COMPONENT DIAGNOSIS ...................... 123
U1000 CAN COMM CIRCUIT .......................... 123
Description ........................................................... 123
DTC Logic ............................................................ 123
Diagnosis Procedure ............................................ 123
FUNCTION DIAGNOSIS ............................ 89
CVT SYSTEM ................................................... 89
System Diagram .................................................... 89
Component Parts Location - Coupe ...................... 90
Component Parts Location - Sedan ...................... 91
P0615 START SIGNAL ................................... 124
Description ........................................................... 124
DTC Logic ............................................................ 124
Diagnosis Procedure ............................................ 124
MECHANICAL SYSTEM .................................. 92
Cross-Sectional View ............................................ 92
System Diagram .................................................... 93
System Description ................................................ 93
Component Parts Location - Coupe ...................... 94
Component Parts Location - Sedan ...................... 95
Component Description ......................................... 95
P0703 STOP LAMP SWITCH .......................... 126
Description ........................................................... 126
DTC Logic ............................................................ 126
Diagnosis Procedure ............................................ 126
Component Inspection (Stop Lamp Switch) ......... 127
P0705 PARK/NEUTRAL POSITION SWITCH.. 129
Description ........................................................... 129
DTC Logic ............................................................ 129
Diagnosis Procedure ............................................ 129
HYDRAULIC CONTROL SYSTEM ................... 97
System Diagram .................................................... 97
System Description ................................................ 97
TM-2
Component Inspection ......................................... 130
DTC Logic ............................................................. 149
Diagnosis Procedure ............................................ 149
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] ...... 150
P0710 CVT FLUID TEMPERATURE SENSOR
.. 132
Description ........................................................... 132
DTC Logic ............................................................ 132
Diagnosis Procedure ............................................ 132
Component Inspection (CVT Fluid Temperature
Sensor) ................................................................. 133
A
P0776 PRESSURE CONTROL SOLENOID B
PERFORMANCE (SEC PRESSURE SOLE-
NOID VALVE) .................................................. 151
Description ............................................................ 151
DTC Logic ............................................................. 151
Diagnosis Procedure ............................................ 151
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] ...... 152
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] .................................................................. 152
B
C
P0715 INPUT SPEED SENSOR (PRI SPEED
SENSOR) ......................................................... 134
Description ........................................................... 134
DTC Logic ............................................................ 134
Diagnosis Procedure ............................................ 134
TM
E
P0720 VEHICLE SPEED SENSOR CVT (SEC-
ONDARY SPEED SENSOR) ........................... 137
Description ........................................................... 137
DTC Logic ............................................................ 137
Diagnosis Procedure ............................................ 137
P0778 PRESSURE CONTROL SOLENOID B
ELECTRICAL (SEC PRESSURE SOLENOID
VALVE) ............................................................ 154
Description ............................................................ 154
DTC Logic ............................................................. 154
Diagnosis Procedure ............................................ 154
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] .................................................................. 155
F
P0725 ENGINE SPEED SIGNAL .................... 141
Description ........................................................... 141
DTC Logic ............................................................ 141
Diagnosis Procedure ............................................ 141
G
H
P0730 BELT DAMAGE ................................... 142
Description ........................................................... 142
DTC Logic ............................................................ 142
Diagnosis Procedure ............................................ 142
P0826 MANUAL MODE SWITCH ................... 156
Description ............................................................ 156
DTC Logic ............................................................. 156
Diagnosis Procedure ............................................ 156
Component Inspection (Manual Mode Switch) ..... 158
I
P0740 TORQUE CONVERTER CLUTCH SO-
LENOID VALVE .............................................. 143
Description ........................................................... 143
DTC Logic ............................................................ 143
Diagnosis Procedure ............................................ 143
Component Inspection (Torque Converter Clutch
Solenoid Valve) .................................................... 144
J
P0840 TRANSMISSION FLUID PRESSURE
SENSOR A (SEC PRESSURE SENSOR) ...... 159
Description ............................................................ 159
DTC Logic ............................................................. 159
Diagnosis Procedure ............................................ 159
K
L
P0841 PRESSURE SENSOR FUNCTION ...... 162
Description ............................................................ 162
DTC Logic ............................................................. 162
Diagnosis Procedure ............................................ 162
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] ...... 163
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] .................................................................. 163
P0744 A/T TCC S/V FUNCTION (LOCK -UP).. 145
Description ........................................................... 145
DTC Logic ............................................................ 145
Diagnosis Procedure ............................................ 145
Component Inspection (Torque Converter Clutch
Solenoid Valve) .................................................... 146
Component Inspection (Lock-up Select Solenoid
Valve) ................................................................... 146
M
N
P0745 LINE PRESSURE SOLENOID VALVE.. 147
Description ........................................................... 147
DTC Logic ............................................................ 147
Diagnosis Procedure ............................................ 147
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] ..... 148
P0845 TRANSMISSION FLUID PRESSURE
SENSOR B (PRI PRESSURE SENSOR) ........ 165
Description ............................................................ 165
DTC Logic ............................................................. 165
Diagnosis Procedure ............................................ 165
O
P
P0746 PRESSURE CONTROL SOLENOID A
PERFORMANCE (LINE PRESSURE SOLE-
NOID VALVE) .................................................. 149
Description ........................................................... 149
P0868 SECONDARY PRESSURE DOWN ..... 168
Description ............................................................ 168
DTC Logic ............................................................. 168
Diagnosis Procedure ............................................ 168
TM-3
184074143.006.png 184074143.001.png
 
Component Inspection [Pressure Control Sole-
noid Valve A (Line Pressure Solenoid Valve)] ...... 169
Component Inspection [Pressure Control Sole-
noid Valve B (Secondary Pressure Solenoid
Valve)] .................................................................. 169
Wiring Diagram - CVT SHIFT LOCK SYSTEM -
Sedan ................................................................... 190
Diagnosis Procedure ............................................ 191
ECU DIAGNOSIS ...................................... 194
P1701 TRANSMISSION CONTROL MODULE
(POWER SUPPLY) ......................................... 171
Description ............................................................ 171
DTC Logic ............................................................. 171
Diagnosis Procedure ............................................ 171
TCM ................................................................. 194
Reference Value .................................................. 194
Wiring Diagram—CVT CONTROL SYSTEM—
Coupe .................................................................. 199
Wiring Diagram—CVT CONTROL SYSTEM—Se-
dan ....................................................................... 207
Fail-safe ............................................................... 214
DTC Inspection Priority Chart .............................. 215
DTC Index ............................................................ 216
P1705 THROTTLE POSITION SENSOR ....... 174
Description ............................................................ 174
DTC Logic ............................................................. 174
Diagnosis Procedure ............................................ 174
SYMPTOM DIAGNOSIS ........................... 217
P1722 ESTM VEHICLE SPEED SIGNAL ....... 175
Description ............................................................ 175
DTC Logic ............................................................. 175
Diagnosis Procedure ............................................ 175
SYSTEM SYMPTOM ....................................... 217
Symptom Table .................................................... 217
PRECAUTION ........................................... 228
P1723 CVT SPEED SENSOR FUNCTION ..... 177
Description ............................................................ 177
DTC Logic ............................................................. 177
Diagnosis Procedure ............................................ 177
PRECAUTIONS ............................................... 228
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. 228
Precaution for Procedure without Cowl Top Cover. 228
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... 228
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine ............................................... 229
Precaution for TCM and CVT Assembly Replace-
ment ..................................................................... 229
Removal and Installation Procedure for CVT Unit
Connector ............................................................ 229
Precaution ............................................................ 230
Service Notice or Precaution ............................... 231
ATFTEMP COUNT Conversion Table ................. 232
P1726 ELECTRIC THROTTLE CONTROL
SYSTEM .......................................................... 179
Description ............................................................ 179
DTC Logic ............................................................. 179
Diagnosis Procedure ............................................ 179
P1740 LOCK-UP SELECT SOLENOID
VALVE ............................................................ 180
Description ............................................................ 180
DTC Logic ............................................................. 180
Diagnosis Procedure ............................................ 180
Component Inspection (Lock-up Select Solenoid
Valve) ................................................................... 181
PREPARATION ......................................... 233
P1745 LINE PRESSURE CONTROL ............. 182
Description ............................................................ 182
DTC Logic ............................................................. 182
Diagnosis Procedure ............................................ 182
PREPARATION ............................................... 233
Special Service Tool ............................................ 233
Commercial Service Tool ..................................... 233
P1777 STEP MOTOR ..................................... 183
Description ............................................................ 183
DTC Logic ............................................................. 183
Diagnosis Procedure ............................................ 183
Component Inspection (Step Motor) ..................... 185
ON-VEHICLE MAINTENANCE ................. 235
CVT FLUID ...................................................... 235
Inspection ............................................................. 235
Changing .............................................................. 236
P1778 STEP MOTOR - FUNCTION ............... 186
Description ............................................................ 186
DTC Logic ............................................................. 186
Diagnosis Procedure ............................................ 186
FLUID COOLER CLEANING .......................... 237
Cleaning ............................................................... 237
STALL TEST ................................................... 240
Inspection and Judgment ..................................... 240
SHIFT LOCK SYSTEM ................................... 188
Description ............................................................ 188
Wiring Diagram - CVT SHIFT LOCK SYSTEM -
Coupe ................................................................... 188
LINE PRESSURE TEST .................................. 242
Inspection and Judgment ..................................... 242
ROAD TEST .................................................... 244
TM-4
Description ........................................................... 244
Check before Engine Is Started ........................... 244
Check at Idle ........................................................ 245
Cruise Test ........................................................... 246
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ..................................................... 261
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Service After Replacing TCM
and Transaxle Assembly ...................................... 261
A
CVT POSITION ................................................ 248
Inspection and Adjustment ................................... 248
B
FUNCTION DIAGNOSIS ........................... 263
ON-VEHICLE REPAIR .............................. 249
CVT SYSTEM .................................................. 263
System Diagram ................................................... 263
Component Parts Location - Coupe ..................... 264
Component Parts Location - Sedan ..................... 265
C
TRANSMISSION CONTROL MODULE .......... 249
Exploded View ..................................................... 249
Removal and Installation ...................................... 249
TM
MECHANICAL SYSTEM ................................. 266
Cross-Sectional View ........................................... 266
System Diagram ................................................... 267
System Description ............................................... 267
Component Parts Location - Coupe ..................... 268
Component Parts Location - Sedan ..................... 269
Component Description ........................................ 270
CONTROL DEVICE ......................................... 250
Exploded View ..................................................... 250
Removal and Installation ...................................... 250
E
CONTROL CABLE .......................................... 251
Exploded View ..................................................... 251
Removal and Installation ...................................... 251
F
AIR BREATHER HOSE ................................... 252
Exploded View ..................................................... 252
Removal and Installation ...................................... 252
HYDRAULIC CONTROL SYSTEM ................. 271
System Diagram ................................................... 271
System Description ............................................... 271
Component Parts Location - Coupe ..................... 273
Component Parts Location - Sedan ..................... 274
Component Description ........................................ 274
G
DIFFERENTIAL SIDE OIL SEAL .................... 253
Exploded View ..................................................... 253
Removal and Installation ...................................... 253
H
CONTROL SYSTEM ....................................... 276
System Diagram ................................................... 276
System Description ............................................... 276
Component Parts Location - Coupe ..................... 278
Component Parts Location - Sedan ..................... 279
Component Description ........................................ 279
REMOVAL AND INSTALLATION ............ 254
I
TRANSAXLE ASSEMBLY .............................. 254
Exploded View ..................................................... 254
Removal and Installation ...................................... 254
Inspection ............................................................. 255
J
LOCK-UP AND SELECT CONTROL SYSTEM
K
SERVICE DATA AND SPECIFICATIONS
(SDS) ......................................................... 256
. 281
System Diagram ................................................... 281
System Description ............................................... 281
Component Parts Location - Coupe ..................... 282
Component Parts Location - Sedan ..................... 283
Component Description ........................................ 283
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... 256
General Specification ........................................... 256
Vehicle Speed When Shifting Gears .................... 256
Stall Speed ........................................................... 256
Line Pressure ....................................................... 256
Solenoid Valves ................................................... 257
CVT Fluid Temperature Sensor ........................... 257
Primary Speed Sensor ......................................... 257
Secondary Speed Sensor .................................... 257
Removal and Installation ...................................... 257
CVT: RE0F10A
L
SHIFT MECHANISM ....................................... 285
System Diagram ................................................... 285
System Description ............................................... 285
Component Parts Location - Coupe ..................... 286
Component Parts Location - Sedan ..................... 287
Component Description ........................................ 287
M
N
SHIFT LOCK SYSTEM ................................... 289
System Diagram ................................................... 289
System Description ............................................... 289
Component Parts Location ................................... 289
Component Description ........................................ 289
O
BASIC INSPECTION ................................ 258
P
DIAGNOSIS AND REPAIR WORKFLOW ...... 258
Work Flow ............................................................ 258
Diagnostic Work Sheet ......................................... 259
ON BOARD DIAGNOSTIC (OBD) SYSTEM .. 291
Diagnosis Description ........................................... 291
INSPECTION AND ADJUSTMENT ................. 261
DIAGNOSIS SYSTEM (TCM) .......................... 293
CONSULT-III Function (TRANSMISSION) ........... 293
TM-5
184074143.002.png 184074143.003.png
 

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika:

Zgłoś jeśli naruszono regulamin