Złącza elektryczne BMW E39.pdf

Table of Contents

Breakout Boxes and Connectors

Subject

Page

Connector Contact Kit................................................................................3

BMW Plug System Abbreviations............................................................... 5

Plug System D1.5/D2.5..............................................................................6

Plug System JPT/MDK/DFK.....................................................................10

Plug System Elo/Elo Power.......................................................................12

Plug System MQS/MPQ............................................................................14

Miscellaneous Connectors........................................................................22

Solderless Terminals and Connectors.......................................................25

Electrical Repair Kit IV............................................................................... 26

Cable Stripping.........................................................................................27

Crimping...................................................................................................28

Prepackaged Wiring Repair Sets..............................................................30

Breakout Boxes and “V” Cables................................................................33

Tester and Adapter Set for Relays.............................................................36

Review Questions.....................................................................................41

Initial Print Date:05-01

Revision Date:

Breakout Boxes and Connectors

Model: All

Production Date: All

Objective

After completion of this module you will be able to:

• Recognize and distinguish the various Electrical Repair Kits.

• Use the Connector Removal Kit.

• Recognize the plug configurations and disassemble them properly.

• Repair wiring harnesses and connectors.

• Choose the proper Breakout Box and “V” cable for testing.

• Use the relay testing tool.

Breakout Boxes and Connectors

Breakout Boxes and Connectors

CONNECTOR CONTACT REMOVAL KIT

The connector contact removal kit provides

tools for the disassembly of connectors. Proper

use of these tools enable the technician to

access wiring connectors for repairs equal to

factory quality.

Always refer to the latest Service Information

Bulletins (Group 04) for up to date information

regarding new tools.

12510194.bmp

Current P/N 88 88 6 611 150

The Connector Contact Removal Kit is used for:

• Releasing round plug housings.

• Releasing relay carriers.

• Pressing out contacts.

• Pulling out indicator lamps.

Socket and Spring Contacts

12510195.bmp

12510196.bmp

Socket and Spring contacts compress the springs while the connector is pushed from

the housing.

Breakout Boxes and Connectors

12510197.bmp

12510198.bmp

Flat spring contacts depress the spring allowing the connector to be pushed or gently

pulled from the connector housing.

Instrument Cluster Illumination Bulb Holder Removal Socket

The backlighting illumination bulbs are removed

from the cluster by placing square head of the

socket on the bulb holder and turning 90 o

counter clockwise.

The bulb removal socket is used on all instru-

ment clusters.

12510199.bmp

Relay Holder Disengaging Tool

This tool allows the relay holder (2) to disengage

the relay connector (1).

125101100.bmp

Breakout Boxes and Connectors

Circular Connector Lock Disengager

These tools unlock the circular connector hous-

ings allowing the individual connectors to be

removed.

The various sizes are reflected in the part num-

bers

4 pin = 61 1 141

7 pin = 61 1 142

10 pin = 61 1 145

12 pin = 61 1 143

25 Pin = 61 1 144

125101102.bmp

125101103.bmp

125101104.bmp

125101105.bmp

BMW Plug System Abbreviations

D 1.5/2.5

Round contacts of 1.5mm or 2.5mm diameter

MDK 3 Plus

Miniature double flat spring contact

JPT ELA

Junior Power Timer flat spring contacts with strand sealing

DFK ELA

Double flat spring contacts with strand sealing

Elo

Electronic contacts with and without strand sealing

Manufacturer: Siemens

Elo Power

Electronic contacts for heavy loads with and without strand sealing

Manufacturer: Siemens

MQS

Micro Quadlock System electronic contacts with and without strand

sealing

Manufacturer: AMP

MPQ

Micro Power Quadlock electronic contacts for heavy loads with and

without strand sealing

Manufacturer: AMP

Breakout Boxes and Connectors

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