Encyclopedia of Materials, Parts and Finishes.pdf

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Materials,
Parts,
and
Finishes
© 2002 by CRC Press LLC
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Materials,
Parts,
and
Finishes
Mel Schwartz
CRC PRESS
Boca Raton London New York Washington, D.C.
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Library of Congress Cataloging-in-Publication Data
Schwartz, Mel M.
Encyclopedia of materials, parts, and finishes / by Mel Schwartz.—2nd ed.
p. cm.
ISBN 1-56676-661-3
1. Smart materials—Encyclopedia. I. Title.
TA418.9.S62 S39 2002
620.1'18—dc21
2002019220
This book contains information obtained from authentic and highly regarded sources. Reprinted material is quoted with
permission, and sources are indicated. A wide variety of references are listed. Reasonable efforts have been made to publish
reliable data and information, but the author and the publisher cannot assume responsibility for the validity of all materials
or for the consequences of their use.
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© 2002 by CRC Press LLC
No claim to original U.S. Government works
International Standard Book Number 1-56676-661-3
Library of Congress Card Number 2002019220
Printed in the United States of America 1 2 3 4 5 6 7 8 9 0
Printed on acid-free paper
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Preface
This encyclopedia represents an update of existing materials and presents new materials that have
been invented or changed, either by new processes or by an innovative technique. The encyclopedia
covers basic materials such as rubber and wood.
This two-volumes-in-one includes two decades of the process of materials; the process/fabri-
cation selection has been hindered by new and unusual demands from all quarters. No change in
this trend is expected in the foreseeable future.
This trend has been visible in several industries — aerospace, automotive, electronic, space,
computers, chemical, and oil — and in many other commercial endeavors. Metals (wrought, cast,
forged, powder), plastics (thermoplastics/thermosets), composites, structural ceramics, and coatings
are continually finding new applications in the above industries.
The trend toward combining high strength and light weight is evident in fiber/particle/whisker-
reinforced composites. This encyclopedia/handbook covers not only these matrix composites
(metallic, plastic, ceramic, and intermetallic), but also other materials of the future — nano and
functionally graded structures, fullarenes, plastics (PEEK, PES, etc.), smart piezoelectric materials,
shape memory alloys, and ceramics.
Higher processing temperatures as well as more resistant and effective high-temperature mate-
rials have attracted the attention of engineers, scientists, and materials workers in many industries.
Engines now operate more efficiently at temperatures higher than those attainable with the materials
of the past. For example, interest in 2000°F (1093°C) turbine engines has brought more high-
temperature, high-strength ceramics into development and use.
The use of a vacuum environment has improved many materials not only in their initial
production and processing, i.e., steels, but also eventually in their fabrication. For example, a
vacuum environment in brazing and welding and in hot isostatic pressing removes voids and
consolidates material structures.
New environmental regulations by government agencies (the Environmental Protection Agency,
the Occupational Safety and Health Administration, etc.) have sent the technologist back to the
drawing board and laboratory to design and develop new and better materials and processes that
are not potential health hazards, and many of these new material substitutes are included in this
revised edition.
Finally, political diplomacy, rather than economics and regulation, could well be the most
important factor in materials supply in the near future. The major supply of many critical raw
materials and supplies for the processes needed to sustain the future economies of many nations
lies in the hands of a few small nations. Consequently, there is no guarantee of a steady supply of
these strategic materials, and we must continually innovate and explore new sources of materials
development (ocean floor and space).
© 2002 by CRC Press LLC
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Editor
Mel M. Schwartz
is a consultant to the vast field of materials and processes. He is editor of the
. Schwartz
received his bachelor of arts degree from Temple University, his master’s degree from Drexel
University, and is currently working in the doctorate program at the University of Sarasota. His
professional experience includes a career in metallurgy, manufacturing research, and development
and metals processing at the U.S. Bureau of Mines, U.S. Chemical Corp., Martin-Marietta Corp.,
Rohr Industries, and Sikorsky Aircraft, from which he retired in 1999.
Awards and honors include Inventor of the Year for Martin-Marietta, the Jud Hall Award
(Society of Manufacturing Engineers), the first G. Lubin Award (Society for the Advancement of
Materials and Processing Engineers), and Engineer of the Year in Connecticut (1973). He is an
elected Fellow for the Society for the Advancement of Materials and Processing Engineers and
American Society for Materials International, and sits on several peer-review committees; as well,
he is a member of numerous national and international societies. Schwartz has written 14 books
and over 100 technical papers and articles and has given company in-house courses and numerous
seminars around the world.
Journal of Advanced Materials
and editor-in-chief of the
Smart Materials Encyclopedia
© 2002 by CRC Press LLC
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