Group_09_Intake_Exhaust.pdf
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Intake Manifold Removal and Installation................................................................................................................... 09-2
Exhaust Manifold Removal and Installation ............................................................................................................... 09-8
Exhaust Pipe and Muffler Replacement ..................................................................................................................... 09-9
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Replace if cracked or if mating surface is damaged.
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Remove the throttle cover (A). Fully open the
throttle link and cruise control link by hand, then
remove the throttle cable (B) and cruise control
cable (C) from the links. Loosen the locknuts (D),
and remove the cables from the bracket.
Remove the intake manifold cover.
Disconnect the Intake Air Temperature (IAT) sensor
connector (A), and remove the breather hose (B),
then remove the air cleaner housing (C).
Remove the Evaporative Emission (EVAP) canister
hose (A) and brake booster vacuum hose (B).
(cont’d)
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Remove the water bypass hoses, then plug the
water bypass hoses.
Remove the bolt (A) securing the battery clamp,
then remove the bulkhead cover (B).
Disconnect the Intake Manifold Runner Control
(IMRC) valve actuator control solenoid valve
connector (A), then remove the Positive Crankcase
Ventilation (PCV) hose (B) and IMRC valve control
solenoid valve mounting bolt (C).
Remove the harness clamps.
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Remove the intake air duct mounting bolts (A) and
upper bracket and cushion (B), then remove the
bulkhead (C).
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Install the intake manifold (A) and tighten the bolts/
nuts in a crisscross pattern in two or three steps,
beginning with the inner bolt. Using the new O-
rings (B).
Remove the engine wire harness connectors and
wire harness clamps from the intake manifold.
Idle Air Control (IAC) valve connector
Throttle Position (TP) sensor connector
Manifold Absolute Pressure (MAP) sensor
connector
Install the bulkhead (A), then install the upper
bracket and cushion (B) and intake air duct
mounting bolts (C). Apply body paint to the
bulkhead mounting bolts.
Evaporative Emission (EVAP) canister purge valve
connector
Remove the intake manifold.
(cont’d)
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