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POWER SUPPLIES
transformer board
for the Audio DAC 2000
and many other circuits
The general-purpose
transformer board
described in this
article has space
for two small
mains transform-
ers, two mains fil-
ters and two fuse
holders. As such, it
will undoubtedly
prove a boon and a
practical aid in the
construction of not only
the Audio DAC 2000, but
in that of many other cir-
cuits as well.
8 V transformer of
which only one of the sec-
ondary windings is used —
the second remains available
for any other purposes as
yet unforeseen.
The transformers
are flanked on the
board by mains filters
L1-C2 and L2-C3 and
an additional decou-
pling capacitor, C1 –
see diagram in Figure 1. Also,
since not all mains transformers are
short-circuit-proof, two fuse holders
have been incorporated.
The component layout and
track side of the board are shown
in Figure 2 .
So as to enable the finished board to
be fitted in a compact enclosure, low-
profile transformers are used in the
prototype. These are available in a 4 VA
or 6 VA format from manufacturers
such as Hahn, Block, and
Monacor/Monarch. Hahn also has
3 VA, 10 VA, and 16 VA models in their
catalogue. Although these models dif-
fer in height, their width and depth are
the same. The board is suitable for use
with all these. The components list
gives model numbers for transformers
suitable for use with the Audio
DAC 2000.
The specified ratings for the fuses
(32 mA, delayed action) apply to the
non-short-circuit-proof 4 VA trans-
formers from Hahn and
Monacor/Monarch. When other trans-
formers are used, these ratings should
be altered accordingly.
The enclosure should be chosen
with a view to the appropriate safety
regulations. For instance, since the
Design by T. Giesberts
on the mains PCB. One
reason for this is that it ensures that the
board does not become unduly large
— and expensive — and another is
that many constructors like to solve
their mains power supply in their own
way.
Another important reason for not
placing the mains transformer on the
mother board is that it is frequently
desirable to keep the transformer as far
away from the signal circuits as possi-
ble. This prevents problems with hum
and other interference.
Many readers will have noted (and
some have indeed commented) that
over the past few years the projects
published in this magazine seldom
provide space on the associated
printed-circuit board for a mains trans-
former. One of the reasons for this is
safety. Working with mains voltages is
and remains a risky undertaking and
not-too-careful constructors, especially
the younger ones, run the risk that the
potentially lethal mains voltage
appears at places where it should not.
Much of this risk is obviated by the use
of discrete mains adaptors, as has been
the case in most recent mains-operated
projects.
Where, for one reason or another,
the use of a mains adaptor is pre-
cluded, modern practice is nonetheless
to avoid placing the mains transformer
T WO TRANSFORMERS
Although the reasoning in the intro-
duction is sound and practical, it is an
unfortunate fact that many suitable
mains transformers, particularly the
smaller ones, are available only with
terminals for soldering on to a board —
they have no other fixing facilities.
It is for this reason that the present
transformer board has been designed.
Although this is intended primarily
for use with the Audio DAC 2000, it
32
Elektor Electronics
1/2000
can also be used for many other appli-
cations.
In line with many modern circuits,
the Audio DAC 2000 works from two
supply voltages: +5 V and ±12 V.
The requisite transformer (sec-
ondary) voltages are 8 V (or 9 V)
and ±15 V respectively. For the
single supply, the prototype
uses a 2
×
138910651.017.png
Figure 1. The board
has space for not only
two mains transform-
ers, but also two
mains filters, and two
fuse holders.
F1
1
Tr1
32mA T
K2
B82721-K2401-N21
C2
X2
100n
275V
L1
K1
C1
*
mains-carrying fuses are located at the
edge of the board, this should be at
least 6 mm away from the metal enclo-
sure.
Also, the regulations require the
minimum distance between mains-car-
rying tracks and ground to be at least
10 mm. This means that the board
must be mounted on 10 mm long
nylon or polythene spacers.
Finally, if the board is used in con-
junction with the Audio DAC 2000 and
a 2
K3
X2
100n
275V
Tr2
L2
C3
X2
100n
K4
275V
B82721-K2401-N21
zie tekst
* see text
siehe Text
* voir texte
F2
*
*
*
32mA T
000001 - 11
8 V) trans-
former is used, the dissipation of IC17
in the DAC rises sufficiently to make it
desirable for the device to be mounted
on a small heat sink.
9 V (instead of a 2
×
2
H2
32mA/T
C2
K2
~
[000001]
0
~
F1
L1
Figure 2. The board
layout is designed pri-
marily for use with
low-profile transform-
ers, although taller
ones can also be
used.
~
~
K3
~
F2
L2
~
K4
~
COMPONENTS LIST
Capacitors:
C1,C2,C3 = 100nF 275V AC class X2,
raster 15mm
32mA/T
C3
~
000001-1
Inductors:
L1,L2 = 2 x 27mH/0.4 A e.g.,
Siemens type B82721-K2401-N21
Miscellaneous:
K1 = 2-way PCB terminal block,
raster 7.5mm
K2 = 3- way PCB terminal block,
raster 5mm
K3,K4 = 2- way PCB terminal block,
raster 5mm
F1,F2 = fuse 32 mAT (slow), with
PCB mount holder
Tr1 = PCB mount mains transformer
2 x 15 V/4 VA, e.g., Block FLD4/15;
Hahn BV UI 302 0165; Monacor
FTR-415. *
Tr2 = PCB mount mains transformer
2 x 8 (or 9)V/4 VA, e.g., Block
FLD4/8 or FLD4/9; Hahn BV UI 302
0161; Monacor FTR-49.
PCB, order code 000001-1 (see
Readers Services pages)
*) Hahn and Monacor series not short-cir-
cuit resistant. Block series short-circuit
resistant.
Elektor Electronics
1/2000
33
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