Mazda.pdf

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untitled

Water heater unit

Thermo Top C Auxiliary Heating

e1

00 0002

3

Pre-heater Z equipment

for auxiliary heater C

Mazda 6

with standard Webasto Pre-heater

2

7

1

3

6

5

4

Up to Model 04 with chassis No. 600 000

4-door and 5-door e.g. 400 000 Combi

Diesel

only for left-hand drive vehicles

1

For validity, see page 2

Legend for figure 1:

1 Heater Thermo Top Z -D

2 Blower relay and fuse holder

3 Metering pump

4 Time switch

5 Exhaust silencer

6 Combustion air intake silencer

7 Circulation pump

WARNING!

Hazard warning:

The incorrect installation or repair of a Webasto heating and cooling system can

cause a fire or lead to the output of lethal carbon monoxide gas. As a result,

serious or fatal injuries can be caused.

For the installation and repair of Webasto heating and cooling system, special

company training, technical documentation, special tools and

special equipment are needed.

NEVER try to install or repair a Webasto heating or cooling system,

if you have not successfully completed the company training and therefore lack the necessary

technical skills and, for a skilled installation and repair, have the

necessary technical documentation, tools and equipment

available.

ALWAYS follow all Webasto installation and repair instructions and observe all

warning instructions.

Webasto does not accept any liability for defects and damage that are attributable to

an installation by untrained staff.

Ident. No.: 1210061AEN Deposit 10.- EUR © Webasto Thermosysteme International GmbH Germany

202210800.091.png

Thermo Top C

Mazda 6

Table of Contents

Validity

2

Heater / Accessory kit

3

Foreword

3

General Instructions

3

Preliminary work

4

Electrical Connections

5

Installing the wiring harness

6

Heater Unit Control

6

Time switch

8

Telestart option / T80 Special

8

Blower control

9

Water connection

10

Exhaust System

12

Final work

12

Instructions for end users

13

Validity

Manufacturer

Model

Type

EG-BE no.

Mazda

6

GG

e1*98/14*0188*..

Mazda

6

GY

e1*98/14*0188*..

Engine type

Engine model Power in kW

Engine capacity in cm 3

RF

Diesel / 4

100

1998

RFDI

Diesel / 4

89

1998

NOTE:

Vehicle types, engine types and equipment variants, which are not listed in these installation

instructions, have not been tested.

Installation according to these installation instructions may, however, be possible.

2

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Mazda 6

Thermo Top C

Heater / Accessory kit

Quantity Name

Order No.

1

Accessory kit Thermo Top Z for Thermo Top C with auxiliary heater

13 011 77E

Optional:

1

Add-on kit Telestart T80 Special

13 020 93A

Foreword

These installation instructions apply for Mazda 6 vehicles with diesel engine - applicability see page 2 - model

year 2002 to 2004, assuming technical modifications to the vehicle do not affect installation, any liability claims

excluded.

Depending on the vehicle version and equipment, modifications may be necessary during installation with

respect to these installation instructions.

However, the stipulations in the "installation instructions" and "operating and maintenance

instructions" for the Thermo Top C are to be observed in any event.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

Special tools

Torque spanner for 2.0 - 10 Nm

Vice-grip wrench

WARNING:

Control of the heater is only possible with the 1533 time switch!

Instead of the 1533 time switch, the Telestart T80 Special mentioned above can be used.

Installation without the Telestart mentioned above or the 1533 time switch is not possible.

Control with different Telestarts, e.g. Thermo Call 1.1 is not possible!

The summer ventilation function is not possible!

General instructions

- Cover unfinished body areas, such as drill holes, with corrosion protection.

- Secure hoses, wires, and cable harnesses with cable clips and cover with protective hoses at friction

locations.

- Fit sharp edges with edge protection (split open plastic hose).

Preliminary work

Engine Compartment

WARNING:

Disconnect the battery.

- Let off pressure from the cooling system.

- Remove the engine cover.

3

Thermo Top C

Mazda 6

- Remove the complete fuel filter with holder and

magnetic valve.

Vehicle Exterior

- Open the filler cover, release the pressure in the fuel

system, close the filler cover.

Interior

- Remove the lower left A pillar upholstery

Electrical connection

Install the wiring harness

- Cut out the acoustic mat (3/1) as shown in Figure 3

- Transfer the template for the flat fuse (3/2; 4/1),

blower relay K3 (4/4; 4/3) according to figures 3 and 4

4

202210800.119.png

Mazda 6

Thermo Top C

30

15

Fzg.

eigene

Siche-

rungen

sw

Uhr 1533

JB01

O

F4

15A

F3

25A

F2

5A

trennen,

isolieren &

wegbinden

rt/ws

W- Bus-Signal

Klima-

kontrolleinheit

2H

sw

rt

rt

Heizgerät

6

sw

5

ws/bl

4

rt

3

Fzg. eig.

Gebläse-

relais

gn

2

87a

87

86

1

Stecker X15

Gebläse-

relais K3

2

1

30

85

JB01

G

trennen

sw

bl

ws/bl

ws/bl

sw

br

Gebläse-

motor

bl/ws

Umwälz-

pumpe

Widerstand / Gebläseschalter

oder

Gebläseregler

br

br br

31

Hinweis: Nur Uhr 1533 verwendbar!

2

5

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