Prusa Mendel Visual Instructions (High Resolution).pdf

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Goal:

Provide a visual guide of the steps needed to construct a Prusa Mendel Printer. The

instructions contained within are copied verbatim from the reprap.org wiki:

http://reprap.org/wiki/Prusa as of 20th March 2011

Original Authors:

Prusajr (design),

Kliment (maintenance and documentation)

Author of this Document:

Gary Hodgson (http://garyhodgson.com/reprap)

Mendel STL Model Files:

https://github.com/prusajr/PrusaMendel

Inspiration taken from Reprap Mendel Sketchup Model by Capo:

http://sketchup.google.com/3dwarehouse/details?

mid=86dc5e3cc80958355ad914839c51e370

Sketchup Models:

Wade Geared Extruder by Capo:

http://sketchup.google.com/3dwarehouse/details?

mid=5e02c01a6f2c2855511146b0789315c6

Licensing:

Prusa Mendel : GPL (http://reprap.org/wiki/GPL)

This Document : GFDL (http://www.gnu.org/licenses/fdl.html)

The source files for this document available on Github:

https://github.com/garyhodgson/prusa_mendel_visual_instructions

Issues with this document can be submitted on the Github project page:

https://github.com/garyhodgson/prusa_mendel_visual_instructions/issues

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V1 - 20th March 2011

 Initial Version

V2 - 27th March 2011

 Issue #1: (z-motor-holder nuts on p60) - Alternative added Part 8 Step 5

 Issue #2: (Footed vertices missing the foot) - Comment added Part 1 Step 6

 Issue #3: (Suggestions from TianChang) - Comment added to Part 8 Step 13 & 19

 Issue #6: (x axis smooth rods) - Comment added to Part 9 Step 5; Images updated

V3 - 16th April 2011

 Issue #7: (Add BOM or at least list of rod lengths) - Bill Of Materials added

V4 - 23rd June 2011

 Issue #9: (Part 10 Item 24 typos- should say E rather than Z) - Typos fixed

 Issue #10: (Update Z support Rod placement) - Part 5 Steps 5 & 6 updated

 Issue #11: (Improve X Axis Idler instruction at Part 7 Instruction 8) - Step updated

V5 - 5th September 2011

 Issue #12: (Y Motor Mount spacer is no longer required.) - Note Added Part 2 Step 5

Issue numbers referenced from the Github project page:

https://github.com/garyhodgson/prusa_mendel_visual_instructions/issues

Any inconsistencies between the images used may be caused by later changes due to issues

listed here. In these cases a note is added below the change describing the inconsistency.

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2x Z Motor Mount

2x Coupling

4x Belt Clamp

3x Endstop Holder

8x Bar Clamp

1x X Carriage

2x Rod Clamp

1x X End Idler

2x Pulley

1x X End Motor

4x Frame Vertex With

Foot

1x Y Motor Bracket

2x Frame Vertex

12x PLA Bushings

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Quantity

Description

Type

Comments

83

M8 nut

Fastener

Buy a 100-pack to be on the safe side.

93

M8 washer

Fastener

Buy a 100-pack to be on the safe side.

6

M8×30 mudguard / fender washers

Fastener

2

M4×20 bolt

Fastener

2

M4 nut

Fastener

2

M4 washer

Fastener

22

M3×10 bolt

Fastener

Or eight M3×25 bolt plus eight M3x20 bolts,

see §8 steps 5 and 13 for details.

16

M3×25 bolt

Fastener

4

M3×40 bolt

Fastener

70

M3 washer

Fastener

40

M3 nut

Fastener

Eight optionally locknut / stop nut / nyloc

2

M3 grub screw / set screw

Fastener

3

608 roller skate / inline skate / skateboard bearing

Bearings

4

ballpoint pen springs

Spring

6

M8×370mm

Threaded rod

Three per side

4

M8×294mm

Threaded rod

Front / rear

3

M8×440mm

Threaded rod

Top / bottom

2

M8×210mm

Threaded rod

Z-leadscrew

1

M8×50mm

Threaded rod

Or bolt for X idler

2

8mm×420mm

Smooth rod

2

8mm×406mm

Smooth rod

Y-bar

2

8mm×350mm

Smooth rod

Z-bar

1

225mm×225mm print top plate

Thick Sheet

1

140mm×225mm print bottom plate

Thick Sheet

1

840mm×5mm T5 pitch timing belt

Belt

1

1380mm×5mm T5 pitch timing belt

Belt

5

NEMA 17 bipolar stepper motor

Stepper

50

small cable binder / ziptie

Misc

1

Wade's Geared Extruder

Or any other compatible extruder

This can be RAMPS, Gen6, Gen3, or

anything else compatible

1

Electronics + endstops

Thin Sheet

3

30mm×10mm Optoflags

If using opto endstops

2

8mm ID spring

Spring

If using opto endstops

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Plik z chomika:

Inne pliki z tego folderu:

Low cost 3D printing.pdf (142520 KB)
Make 2014.pdf (72116 KB)
Make - Ultimate Guide to 3D Printing.pdf (47231 KB)
Prusa Mendel Visual Instructions (High Resolution).pdf (41538 KB)
Reprap Prusa Mendel Build Manual MASTER V2.pdf (67418 KB)

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